Swegon Actionair CSS Series Installation Manual Download Page 7

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LNNN00356 (5.4)                                                                20220627                  Swegon reserves the right to alter specifications.

Actionair CSS Installation Guide

Replacement of actuator and ETR

Removing ETR 
•  Undo the 2 self-tapping screws with a No. 1 Pozi drive 

screwdriver and remove the ETR from the hole.  Con-
tinuing to undo the 2 screws allows separation of the 
two pieces of the ETR.  Replace old ETR with new (see 
below).

Removing actuator fasteners

•  With power removed and the damper in the closed 

position wind the actuator anticlockwise 2-3 turns 
using the 5mm Allen key provided and activate the 
locking mechanism.

•  Unscrew and remove the two bolts holding the actua-

tor to the bracket using a 5mm. Allen key. Unscrew 
and remove the bolt and washer holding the actuator 
to the shaft using an 8mm A/F spanner. 

Checking damper blade starting position 

•  Damper blade in closed position for the ‘Fail-Safe-

Closed’ This is also a good opportunity to check the 
condition of the white seal around the circumference 
of the blade for any damage.

Pretensioning

Pretensioning the damper to ensure full closure. The 
damper blade is designed to be pretensioned with the 

actuator fitted.  

Actuator Orientation

• 

The actuator can be fitted in one of three different 

positions depending on your preference.  Now is the 
time to decide. 

•  If different from position supplied 2 M6 nuts (by 

others) will be required prior to changing. 

Actuator Fitting

• 

Manually wind actuator clockwise to align the 2 fixing 

screw holes (see image right)and ½ turn anti-clockwise 
quickly to lock it for fail safe closed position.  

• 

Screw fix actuator to bracket.  Fit screw supplied with 

actuator through mudguard washer and into the drive 
shaft.  

•  Tighten screw into the shaft on the actuator end, 5Nm. 

Max, torque.  

•  Fully reset and release actuator by manually winding 

to fully open and then releasing, noting blade contacts 
both ‘blade stop’ positions using manual reset key 
(5mm cranked Allen key) supplied with actuator.

Fit new ETR or replace ETR thermal probe

• 

For damper sizes greater than Ø100mm. fit the ETR 

into the pre-punched hole in the circular case using 
a No.1 Pozi drive screwdriver to tighten the two self-
tapping screws supplied with the ETR.

•  For damper size Ø100mm. Fit to pre-punched hole in 

the side of actuator bracket and through a grommet in 
case beneath.  Tighten using a No.1 Pozi drive screw-
driver to tighten the two self-tapping screws supplied 
with the ETR.  NOTE fully tighten the ETR so that its 
two-part case is completely together to ensure electri-
cal continuity inside.

Electrical Connection and Final  

Operational Test

•  When power is available, the unit must be checked for 

electrical operation. Power on to motor open, power 
off to spring close (fail-safe-closed).  The unit must also 
be checked by pushing and holding the test switch 

on the ETR to confirm that the damper closes.  When 

pressure is removed from the switch the damper will 
re-open. This may be done after the initial installation 
test, to provide periodic operation of the damper to 

simulate actual fail-safe closure under fire conditions.

•  Note: Application of supply voltage will automatically 

override the manual locking mechanism.

Summary of Contents for Actionair CSS Series

Page 1: ...isposed of as defined by the relevant supplier Care must be taken when installing and inspecting dampers as they are likely to close without warning due to loss of electrical power or a temperature rise in the ductwork This is their prime function Do not introduce any items fingers or limbs inside the damper casing Larger dampers are heavy and must be handled in accordance with current local regul...

Page 2: ...ur CSS dampers are designed to be used with fire separating elements to maintain fire compartments The CSS is an actuated failsafe close damper with low smoke leakage often referred to in the industry as a Fire Smoke damper Under the Fire Damper Product standard BS EN 15650 our Fire Damper products are tested to BS EN 1366 2 and classified under BS EN 13501 3 For smoke control the product you use ...

Page 3: ...nd height calculate the hole to cut size by adding two board thickness to the finished hole width and height 3 Mark out the hole on the partition and cut it out cutting the top and bottom edges first to maintain wall stability 4 Frame out the hole with steel studs and tracking Cut suitably sized plasterboard strips to cover the studs and tracking and fix with dry wall screws 5 Finish edges with jo...

Page 4: ...are hole size by adding 10 40mm to both width and height 2 Mark out the hole on the wall and cut it out cutting the top and bottom edges first to maintain wall stability 3 If size and condition permits a circular hole 10 30mm larger than the damper casing diameter can be drilled cut 4 Consider which side of the wall the actuator needs to be before fixing the damper 5 Slide the circular damper casi...

Page 5: ...e on the wall and cut it out cutting the top and bottom edges first to maintain wall stabi lity If size and condition permits a circular hole 10 40mm larger than the damper casing diameter can be drilled cut Consider which side of the wall the actuator needs to be before fixing the damper Slide the circular damper casing into the opening until the square flange is firmly positioned against the wal...

Page 6: ...hs A comprehensive example of the maintenance pro cedure is given in Annex D of the standard Some automatic systems may allow more frequent testing 48hr or less and this may be required by a national standard Approved Document B Volume 2 Clause 10 12 states adequate means of access must be provided to allow inspection testing and maintenance of both fire damper and its actuating mechanism BS 9999 ...

Page 7: ... and turn anti clockwise quickly to lock it for fail safe closed position Screw fix actuator to bracket Fit screw supplied with actuator through mudguard washer and into the drive shaft Tighten screw into the shaft on the actuator end 5Nm Max torque Fully reset and release actuator by manually winding to fully open and then releasing noting blade contacts both blade stop positions using manual res...

Page 8: ...8 Swegon reserves the right to alter specifications 20220627 LNNN00356 5 4 Actionair CSS Installation Guide Wiring Diagrams CSS Mode 5 CSS Mode 6 CSS Mode 5 3P IP54 rated ...

Page 9: ...own horizontally factory std or vertically up CSS ES Rated Fire Dampers are available to fit 100 125 150 160 200 250 300 315 350 and 355mm circular ductwork The blade on CSS dampers will exceed the casing on 350 355mm diameter dampers by 6 5 9mm ADD Actual Duct Diameter mm Weights Dia mm Weight kg 100 3 5 125 3 9 150 4 5 160 4 7 200 5 4 250 6 5 300 7 5 315 7 9 350 8 6 355 8 7 3 1 2 ADD Below ADD 1...

Page 10: ...wired Check wiring in accordance with procedures The ETR cables have been damaged or tampered with Replace with new mode Control Mode operates but limited or no movement of damper blades is observed The mode is not correctly synchronised with the inter face Remove motor from interface Check motor in fully released state Set position of interface and refit motor with label upmost include motor loca...

Page 11: ...ethod Damper installer to advise the lead contractor if problems are foreseen 8 Using the access opening provided are the damper blades in the open position Check position of damper blades 9 Has the damper been checked for internal clean liness free from damage and that vertical casings in parti cular are free from debris With the damper in the closed position inspect for damage 10 Has the damper ...

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