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AMI Turbitrace

Installation

A-96.250.131 / 050220

3.2. Install the AMI Monitor

The first part of this chapter describes the preparing and placing of

the system for use.



The instrument must only be installed by trained personnel.



Mount the instrument in vertical position.



For ease of operation mount it so that the display is at eye

level.



For the installation a kit containing the following installation

material is available:

– 6 Screws 6x60 mm

– 6 Dowels

– 6 Washers 6.4/12 mm

Mounting re

quirements

The instrument is only intended for indoor installation. For dimen

sions see figure

Dimensions, p. 12

Summary of Contents for AMI Turbitrace

Page 1: ...AMI Turbitrace Version 6 24 and higher A 96 250 131 050220 Operator s Manual...

Page 2: ...nearest SWAN representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title AMI Turbitr...

Page 3: ...Capillary Tube 17 3 4 Electrical Connections 19 3 5 Connection Diagram 21 3 6 Power Supply 22 3 7 Relay Contacts 23 3 7 1 Input 23 3 7 2 Alarm Relay 23 3 7 3 Relay Contacts 1 and 2 24 3 8 Signal Outp...

Page 4: ...6 7 Calibration 43 6 8 Longer Stop of Operation 46 7 Troubleshooting 47 7 1 Error List 47 7 2 Replacing Fuses 50 8 Program Overview 51 8 1 Messages Main Menu 1 51 8 2 Diagnostics Main Menu 2 51 8 3 M...

Page 5: ...afety instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator...

Page 6: ...e prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equipme...

Page 7: ...trace Safety Instructions A 96 250 131 050220 5 Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Attention...

Page 8: ...ility for any claim resulting from unauthorized modification or alter ation WARNING Electrical Shock Hazard If proper operation is no longer possible the instrument must be disconnected from all power...

Page 9: ...selectable via switch Relay Two potential free contacts programmable as limit switches for measuring values controllers or timer for system cleaning with au tomatic hold function Both contacts can be...

Page 10: ...d light sensor K which is placed in a 90 angle to the emitter LED The ratio between the signal strength of the signal receiver and the reference receiver is a measure for the turbidity of the sample A...

Page 11: ...is used to regulate the sample flow Then the sample flows via capillary L and flow meter M into the drain funnel N To keep the measuring chamber clean and free from deposits it can be cleaned by openi...

Page 12: ...instrument from pressure surges in the sample line Power Supply Voltage Power consumption 100 240 VAC 10 50 60 Hz 5 or 24 VDC 10 max 30 VA Electronics Aluminium with a protection degree of IP 66 NEMA...

Page 13: ...n nephelometer complying with ISO 7027 EN 27027 DIN 38404 Measuring range 0 000 100 0 FNU NTU Precision 0 001 FNU NTU or 1 of reading whichever is greater Response Time Calibration t90 typically 15 se...

Page 14: ...imeter mounted on PVC panel Panel material Panel dimensions Screws Weight PVC 280x850 x200 mm 6 piece 5 or 6 mm diameter 8 7 kg Exit Enter Ozone Monitor AMI Turbitrace 30 mm 1 18 13 mm 0 51 6 x dia 6...

Page 15: ...A B C D E F G Panel Transmitter Cover measuring chamber Sample outlet Zero point filter Drain funnel Flow meter H I J K L M Pressure regulator valve Manual measuring cell drain Calibration solution in...

Page 16: ...allation Install the AMI Monitor p 15 Connect Sample and Waste p 16 Electrical Wiring NOTICE Do not switch on the Instrument until all electrical connections are made Connect all external devices like...

Page 17: ...installed by trained personnel Mount the instrument in vertical position For ease of operation mount it so that the display is at eye level For the installation a kit containing the following install...

Page 18: ...itting Push the flexible tube A into the Serto fitting D and tighten the knurled nut B 3 3 2 Connect Sample Outlet Connect the 1 2 tube E to the hose nozzle D and place it into a pressure free drain w...

Page 19: ...low a shorter capillary with 186 mm length can be used To replace the capillary proceed as follows 1 Pull out the knob of the pressure regulator valve A 2 Close the valve 3 Push in the knob to lock th...

Page 20: ...side of the capil lary the flow rate can be adjusted within the given range see dia gram below The standard capillary is an FEP tube with an inner diameter of 1 mm and length of 500 mm If you have a...

Page 21: ...he power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comply with IP66 use the following cable thicknesses NOTICE Protect unused cable glands Wire Fo...

Page 22: ...ed to the following con tacts are disconnected from the power before resuming in stallation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not connect the instrument to the po...

Page 23: ...050220 21 3 5 Connection Diagram CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possible correspondin...

Page 24: ...to be connected to the grounding terminal Installation requirements The installation must meet the following requirements Mains fuse 1 6 AT Mains cable to comply with standards IEC 60227 or IEC 60245...

Page 25: ...contacts see 5 3 Relay Contacts p 63 NOTICE Max load1 A T 250 VAC Alarm output for system errors Error codes see Troubleshooting p 47 Programming see menu 5 3 1 p 63 NOTICE With certain alarms and ce...

Page 26: ...ce the status of the relays described below For programming see Menu Installation 5 3 2 5 3 3 p 65 Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay...

Page 27: ...uit in par allel to the load A snubber is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1 A and control signals for PLC impulse pumps and so on can be connected without f...

Page 28: ...olator Signal output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 For programming see Program Overview p 51 menu installation 3 9 Interface Options The slot for interfaces can be used to...

Page 29: ...sponding installation instruction NOTICE Max burden 510 Third signal output 0 4 20 mA PCB 3 9 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a net...

Page 30: ...consult the HART manual HART Interface PCB 3 9 4 USB Interface The USB Interface is used to store Logger data and for Firmware upload For detailed information see the corresponding installation instru...

Page 31: ...be at least 1 bar or better 1 5 bar Periodic pressure variations in the sample tube can cause pulsations of the pressure regulator valve This can be eliminated by using a pulsation attenuator in the i...

Page 32: ...nt at least for 2 hours better overnight to rinse out any pollution from transport and manufacturing and to adjust the temperature of the sample and the instrument CAUTION Wrong measuring values cause...

Page 33: ...g any changes to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an...

Page 34: ...ted shows status of signal outputs B ERROR Error Fatal Error C Transmitter control via Profibus D Time E Process values F Sample flow G Relay status upper lower limit not yet reached upper lower limit...

Page 35: ...at might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial instrum...

Page 36: ...s the new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30m...

Page 37: ...ity on the application and on national regulations Every week Check sample flow If necessary Clean the measuring chamber Replace the 0 point filter When maintenance message E068 appears Replace the hu...

Page 38: ...the cover A out of the bayonet connection and remove it from the measuring chamber B 4 Clean the measuring chamber using a clean soft tissue 5 Clean the optical elements C D and E with another soft c...

Page 39: ...sorb er when the dew point exceeds the following limits If the dew point is 3 C or higher maintenance message E068 Replace absorber appears The instrument continues to measure normally but the humidit...

Page 40: ...sappear for three days 2 Unscrew and remove the screw cover A from the measuring cell E 3 Pull the flask C containing the saturated humidity absorber out of the screw cover 4 Remove the cover of the n...

Page 41: ...dity absorber the dew point decreases only slowly It may take several days until the dew point is below 3 C again Check O ring When replacing the humidity absorber also check the bayonet lock cover fo...

Page 42: ...bayonet connection and re move it from the measuring chamber 3 Pull out the zero point filter 4 Apply a thin film of PTFE grease to sealing surface of filter shell and to zero point filter O ring 5 I...

Page 43: ...is calibrated for a sample temperature of 25 C If your sample has a temperature other than 25 C you have to measure the sample temperature externally and convert the nominal value to the correspondin...

Page 44: ...he mea surement chamber 6 Turn the manual 5 4 valve to LINE and start sample flow 7 Press Enter Setpoint is displayed 8 Press Enter 9 Enter the setpoint printed on the la bel of the test unit with the...

Page 45: ...ctory calibrated with formazine and does not require a recalibration With this calibration the zero point is set to compensate the signal drift due to a film building on the measur ing cell window For...

Page 46: ...f measuring turbidity in pure and ultrapure water set method to fine For measuring turbidity 0 5 FNU set method to coarse 6 Press Enter then press Exit 7 Select Yes to confirm 8 Press Enter 9 Select M...

Page 47: ...trapure water set method to fine For measuring turbidity 0 5 FNU set method to coarse 9 Select Run time and set it ac cording your requirements 10 Depending on your settings set the interval or the st...

Page 48: ...or less than a week Power consumption is very low and the turbidi meter remains ready for use If water hardness is very high lime deposition may precipitate 1 Stop sample flow 2 Switch off power 3 Emp...

Page 49: ...rrors which disappear if correct measuring conditions are re covered i e Sample Flow low Such Errors are marked E0xx bold and orange Errors which indicate a hardware failure of the instrument Such Err...

Page 50: ...if the error appears again after a few days proceed as follows make sure that a new unused hu midity absorber has been installed call the Replace Absorber func tion again and wait for another three da...

Page 51: ...IC LM75 call service E028 Signal output open check wiring on signal outputs 1 and 2 E030 EEProm Frontend call service E031 Calibration Recout call service E032 Wrong Frontend call service E033 Power o...

Page 52: ...onnected from the power before resuming in stallation relay 1 relay 2 alarm relay Find and repair the cause for the short circuit before replacing the fuse Use tweezers or needle nosed pliers to remov...

Page 53: ...and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presetting is done in the menu Installation only for the System engineer Ple...

Page 54: ...2 2 Dew point 2 2 2 1 History Cal History Number 2 2 3 1 1 2 2 3 2 2 3 1 Date Time Zero Flow deviation Ver History Number 2 2 3 2 1 2 2 3 2 Date Time Actual value Setpoint Deviation Sample Sample ID 2...

Page 55: ...ce Absorber Follow screen instructions 3 4 Set Time Date Time 3 5 Sensors Filter Time Const 4 1 1 4 1 Hold after Cal 4 1 2 Relay Contacts Alarm Relay Alarm Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm...

Page 56: ...3 1 1 45 Sample Flow Flow Alarm 5 3 1 2 1 5 3 1 2 Alarm High 5 3 1 2 2 Alarm Low 5 3 1 2 36 Case Temp high 5 3 1 4 Case Temp low 5 3 1 5 Relay 1 2 Function 5 3 2 1 5 3 3 1 5 3 2 5 3 3 Parameter 5 3 2...

Page 57: ...nce List Provides the list of necessary maintenance Cleared maintenance messages are moved to the Message list 2 Diagnostics In diagnostics mode the values can only be viewed not modified 2 1 Identifi...

Page 58: ...ta records are memorized 2 2 3 2 1 Number Verification counter Date Time Date and time of the verification Actual value The measuring value of the verification Setpoint The value printed on the label...

Page 59: ...the run time with the or key Range 30 1800 sec 3 2 2 40 Interval Set the interval with the or key Range 1 12 h 3 2 2 2 Method see Mode interval 3 2 2 1 p 57 3 2 2 3 Run time see Mode interval 3 2 2 1...

Page 60: ...2 2 42 2 Monday Possible settings on or off to 3 2 2 42 8 Sunday Possible settings on or off The automatic calibration is switched off The calibration can be started via an external PLC connected to...

Page 61: ...ed to damp noisy signals The higher the fil ter time constant the slower the system reacts to changes of the measured value Range 5 300 sec 4 1 2 Hold after cal To allow the instrument to stabilize ag...

Page 62: ...nal output NOTICE The navigation in the menu Signal Output 1 and Signal Output 2 is identical For reason of simplicity only the menu numbers of Signal Output 1 are used in the following 5 2 1 1 Parame...

Page 63: ...logarithmic scale In addition the midpoint for the bilinear scale Parameter Meas value 5 2 1 40 10 Range low 0 000 250 FNU NTU 5 2 1 40 20 Range high 0 000 250 FNU NTU Parameter Sample Flow 5 2 1 40...

Page 64: ...r The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is switched off Par...

Page 65: ...troller Range 0 9 000 sec 5 2 1 43 4 Derivative time The derivative time is the time till the ramp re sponse of a single P controller will reach the same value as it will be suddenly reached by a D co...

Page 66: ...2 Sample Flow Define at which sample flow a flow alarm should be issued 5 3 1 2 1 Flow Alarm Program if the alarm relay should be activated if there is a flow alarm Choose between yes or no The flow...

Page 67: ...ocess value Available values Meas value Sample flow 5 3 2 300 Setpoint If the measured value rises above respectively falls below the set point the relay is activated Range 0 250 FNU NTU 5 3 2 400 Hys...

Page 68: ...ering input Dosing is controlled by the repetition speed of dosing shots 5 3 2 32 21 Pulse frequency Max pulses per minute the device is able to re spond to Range 20 300 min 5 3 2 32 31 Control Parame...

Page 69: ...me proceed as follows 1 Press Enter to set the hours 2 Set the hour with the or keys 3 Press Enter to set the minutes 4 Set the minutes with the or keys 5 Press Enter to set the seconds 6 Set the seco...

Page 70: ...tched via the Profibus input No further param eters are needed 5 3 4 Input The functions of the relays and signal outputs can be de fined depending on the position of the input contact i e no function...

Page 71: ...other values are kept in memory In parts Communication parameters are kept in memory All other values are set back to default values Completely Sets back all values including communication parameters...

Page 72: ...number 5 4 6 Line Break Detection Define if message E028 should be issued in case of a line break on signal output 1 or 2 Choose between Yes or No 5 5 Interface Select one of the following communicati...

Page 73: ...1 and 2 Parameter Meas value Current loop 4 20 mA Function linear Scaling Range low 0 000 FNU Scaling Range high 10 0 FNU Parameter Sample Flow Current loop 4 20 mA Function linear Scaling Range low...

Page 74: ...meters P band 1 0 l h Common settings Settings Control Parameters Reset time 0 s Settings Control Parameters Derivative Time 0 s Settings Control Parameters Control Timeout 0 min Settings Actuator Tim...

Page 75: ...race Default Values A 96 250 131 050220 73 Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 Sample ID Line break detection no Interface Protocol depending on...

Page 76: ...47 H HART 28 I Input 7 23 Instrument Setup 14 Interface 26 HART 28 Modbus 27 Profibus 27 USB 28 M Measuring Principle 8 Modbus 27 Mounting requirements 15 O On site requirements 10 14 P Power Supply 1...

Page 77: ...AMI Turbitrace Notes A 96 250 131 050220 75 12 Notes...

Page 78: ...y companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water Pool...

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