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Svarog PROTIG -PIII Series, Owner'S Manual

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3

PROTIG -P

III

SERIES

WARNING:

Read carefully and understand all

ASSEMBLY

AND OPERATION INSTRUCTIONS

before

operating. Failure to follow the safety rules and
other basic safety precautions may result in
serious personal injury.

OWNER’S MANUAL

WELDING

A

ND
CUT

T

ING

T

OTA

L

SOLUTION

Summary of Contents for PROTIG -PIII Series

Page 1: ...NG Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury OWNER S MANUAL WELDING AND CUTTING TOTAL SOLUTION ...

Page 2: ...FETY RULES WELDING MACHINE INTRODUCTION TECHMICAL SPECIFICATION FUNCTION DESCRIPTION CURRENT ADJUST DESCRIPTION OPERATION METHOD TROUBLE SHOOTING SPARE PARTS LIST CIRCUIT CHART COMPLETE SET SPECIFICATION TRANSPORT STORAGE ...

Page 3: ...ding in free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the area is clean dry and ventilated Do not operate the welder in humid wet or poorly ventilated areas Always have your welder maintained by a qualified technician in accordance with local state and national codes A...

Page 4: ...f Danger Caution or Warning Electrical Shock Electric arc welders can produce a shock that can cause injury or death Touching electrically live parts can cause fatal shocks and severe burns While welding all metal components connected to the wire are electrically hot Poor ground connections are a hazard so secure the ground lead before welding Wear dry protective apparel coat shirt gloves and insu...

Page 5: ... flammable gaseous or liquid combustibles in them Welding creates sparks and heat that can ignite flammable and explosive materials Do not operate any electric arc welder in areas where flammable or explosive materials are present Remove all flammable materials within 35 feet of the welding arc If removal is not possible tightly cover them with fireproof covers Take precautions to ensure that flyi...

Page 6: ...cific application Do not look into the valve when opening it Use protective cylinder cap whenever possible 1 5 Proper Care Maintenance and Repair Always have power disconnected when working on internal components Do not touch or handle PC board without being properly grounded with a wrist strap Put PC board in static proof bag to move or ship Do not put hands or fingers near moving parts such as d...

Page 7: ...hin 3mm or less less than 1mm thick sheet can also be satisfied with the quality of welding gentle arc arc focus on good fillet welds easily but also for reliable positioning welding EMC Category A category PROTIG PIII SERIES Digital Inverter DC welding machine uses advanced digital control technology the use of international advanced IGBT insulated gate bipolar transistor power module as a conver...

Page 8: ...he welder reliable quality Welder obtained through the air switch SW1 3 XXXV frequency alternating current the three phase rectifier bridge rectifier BR1 the capacitors C5 C6 filter into DC via IGBT TR1 TR2 bridge inverter consisting of reverse into about after the AC 20KHz and then by the intermediate frequency transformer T1 transformer the fast recovery tube D1 D2 D3 rectified output steady for...

Page 9: ...g current A 25 315 25 350 25 400 Current up down time s 0 10 Pulse frequency Hz 0 5 250 duty ratio 0 100 Gas pre flow s 0 3 10 Gas post flow s 0 5 25 Rated output 60 Cool type Fan cooled TIG arc HF Efficiency η 85 Power factor Cosφ 0 93 Insulation grade level H IP IP IP21S oversize L W H mm 719 308 633 weight kg 38 38 39 400V Item unit PROTIG 315PIII PROTIG 400PIII PROTIG 500PIII Input power V 3 4...

Page 10: ... mm 719 308 633 weight kg 38 38 39 415V Item unit PROTIG 315PIII PROTIG 400PIII PROTIG 500PIII Input power V 3 415 frequency Hz 50 60 Rated input capacity KVA 13 7 18 7 21 6 Rated input current A 19 26 30 OCV V 65 65 70 Rated welding voltage V 22 6 26 30 Welding current A 20 315 20 400 20 500 Base current A 20 315 20 400 20 500 Tig welding current A 20 315 20 400 20 500 MMA welding current A 25 31...

Page 11: ...ing current A 25 315 25 350 25 400 Current up down time s 0 10 Pulse frequency Hz 0 5 250 duty ratio 0 100 Gas pre flow s 0 3 10 Gas post flow s 0 5 25 Rated output 60 Cool type Fan cooled TIG arc HF Efficiency η 85 Power factor Cosφ 0 93 Insulation grade level H IP IP IP21S oversize L W H mm 719 308 633 weight kg 38 38 39 Note The duty cycle is determined at 40 under HF arc by way of illustration...

Page 12: ...cessed H H Insulation grade FUNCTION DESCRIPTION manual welding This mode is equivalent to the function of the dc arc welding machine the manual welding electrode welding function This mode is equivalent to the function of the dc arc welding machine the manual welding electrode welding function DC argon arc welding Widely used in a variety of carbon steel alloy steel stainless steel copper and cop...

Page 13: ...e argon arc welding state the current in the welding current and base value current switching between speed and frequency of 0 5 25 0 Hz pulse width regulating Pulse welding current pulse width at a ratio of the pulse cycle time that is the duty ratio the duty cycle adjustable in the range of 0 100 Such as the frequency of 5 hz its pulse cycle is 200 ms of each welding current in the pulse current...

Page 14: ... welding trigger mode selection 7 remote control light 8 postflow timeadjusting knob 9 Fell rest time adjusting knob 10 arc current adjusting knob 11 base value push current adjusting knob 12 pulse frequency regulating knob 13 torch switch 14 output current quick plug from the socket 15 shielding gas output interface 16 water cooling output interface 17 connector 18 remote control socket 19 Peak c...

Page 15: ...pre aeration time adjustment knob to adjust pre aeration time 0 3 10 s Adjustment arc starting current adjustment knob to adjust the arc current 20 500 a Adjustment rise time adjustment knob to adjust welding current rise time 0 10 s Adjustment fall time adjustment knob to adjust welding current fall time 0 10 s Adjustment crater arc current adjustment knob to adjust crater arc current 20 500 a Ad...

Page 16: ... 1 1 0 Arc welding carbon steel butt joint 4 3 2 160 21 0 DC inv ers ed graf ting 4 12 3 4 210 27 0 12 4 260 30 0 welding machine maintenance and maintenance Inverter welding machine and the big difference is that a lot of the welder USES a traditional modern electronic components high technology content is a high tech product so the technical requirements of maintenance personnel is higher But be...

Page 17: ... The Protection Indicator on the panel will be on after a long time operation it shows that the inner temperature is over the permitted data The machine should be stopped using for some time to let it cool down It can continually use after the light is off Cannot used the water cooler Tig torch to large current welding when without the water supply Under the water cooler condition also need supply...

Page 18: ...ver after the inner temperature cool down Heat relay is broken Replace Power over or under voltage 15 Until the voltage is normal 6 Panel current knob malfunction The relevant potentiometer is broken Replace Main PCB is broken Replace Wire is broken falling off Find the disconnection and connect it reliably 7 Current meter no display Current meter no display Wire is broken falling off Find the dis...

Page 19: ...17 SPARE PARTS LIST ...

Page 20: ...0800139 breaker 断路器 1 16 11020011828 switch 8HG 125 044 2 17 20070550033 magnetic valve VZCT2 2 0 0 6MPa 1 18 11020015828 fan fixed plate INVERMIG 500E 1 19 20050050179 heat sink insulating plate ZX7400E 2 2 1 1 20 20070890147 fan 1 21 11010021179 left panel INVERMIG 500W 1 22 11020013350 fast recovery heat sink insulating plate NB500E PM500 10 24D33 8 3 2 2 23 20070430166 heat sink 200 200 100 IG...

Page 21: ...B boardWSM 315E 1 45 11040050093 coupling transformer PROTIG 500W PULSE 1 46 20070040090 filter inductance ZX7400E 4 8 85uH 7 匝 1 47 20070250056 main transformer T100 60 20 37 5 5 16 5KVA 1 48 11020015128 transformer fixed plate NB500 3 8 1 49 11010050417 mounting plate INVERMIG 500E 1 50 11010021178 right panel INVERMIG 500W 1 51 11050030064 drive PCB board NB500E PM500 10 24D33 3 8 1 52 11050100...

Page 22: ...20 CIRCUIT CHART The circuit chart of PROTIG PIII Series Inverter DC Pulse TIG Welder Only for reference no notification will be given if there are any changes ...

Page 23: ...sportation The machines should be free from rain and snow Keep notice of Attention sign on the packing box The storage ware should keep dry and air circulation free from corrosive gas or dust The tolerable temperature ranges from 25 to 55 and the relative humidity can not be more than 90 After the package has been opened it is suggested to repack the product as per requirement for future storage a...

Page 24: ...22 ...

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