Suzuki Wagon R Plus RB310, Service Manual

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MANUAL TRANSAXLE (M13 ENGINE) 7A2-39
High Speed and Low Speed Gear Shift Shafts
Inspection
1) Using feeler gauge, check clearance between fork (1) and
sleeve (2) and replace those parts if it exceeds limit below.
Clearance between fork and sleeve
Service limit “a”: 1.0 mm (0.039 in.)
2) Insert each gear shift shaft into case and check that it moves
smoothly. If it doesn’t, correct using oilstone, reamer or the
like.
5th & Reverse Gear Shift Shafts Disassembly
and Assembly
Disassembly
Disassemble component parts using special tool and hammer.
Special tool
(A): 09922-85811
Assembly
Replace or correct parts as required and assemble shafts making
sure that component parts are in proper order as shown in figure.
NOTE:
For correct judgement of parts replacement, carefully
inspect contact portion of fork and sleeve.
NOTE:
• Distinguish reverse gear shift arm spring (Blue) (2)
from low speed locating spring (Yellow).
• Install 2 steel balls (3) in reverse gear shift arm (1) with-
out fail.
• Drive in spring pin for reverse gear shift arm (1) facing
slit A toward front.
4. Spring pin 7. 5th & reverse gear shift guide shaft
5. 5th & reverse gear shift shaft 8. 5th gear side
6. 5th & reverse gear shift yoke A: Face pin slit toward 5th gear side