6A2-68 ENGINE MECHANICAL (M13 ENGINE)
Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation
Removal
1) Remove engine assembly from vehicle referring to “Engine
Assembly Removal and Installation” in this section.
2) Remove cylinder head referring to “Valves and Cylinder
Head Removal and Installation”.
3) Mark cylinder number on all pistons, connecting rods and
connecting rod caps using silver pencil or quick drying paint.
4) Remove rod bearing caps.
5) Install guide hose (1) over threads of rod bolts.
This prevents damage to bearing journal and rod bolt
threads when removing connecting rod.
6) Decarbonize top of cylinder bore before removing piston
from cylinder.
7) Push piston and connecting rod assembly out through the
top of cylinder bore.
Installation
1) Apply engine oil to pistons, rings, cylinder walls, connecting
rod bearings and crank pins.
2) Install guide hoses (1) over connecting rod bolts.
These guide hoses protect crank pin and threads of rod bolt
from damage during installation of connecting rod and piston
assembly.
3) When installing piston and connecting rod assembly into cyl-
inder bore, point front mark (1) on piston head to crankshaft
pulley side.
NOTE:
Do not apply oil between connecting rod and bearing or
between bearing cap and bearing.
A: Crankshaft pulley side
B: Flywheel side
Summary of Contents for Wagon R Plus RB310
Page 3: ......
Page 5: ......
Page 57: ...0B 24 MAINTENANCE AND LUBRICATION...
Page 65: ...1B 8 AIR CONDITIONING OPTIONAL...
Page 91: ...3D 16 FRONT SUSPENSION...
Page 141: ...4A 20 FRONT DRIVE SHAFT G10 M13 ENGINES...
Page 153: ...5 6 BRAKES...
Page 163: ...5B 6 FRONT BRAKE...
Page 418: ...ENGINE MECHANICAL M13 ENGINE 6A2 79 Main Bearings Crankshaft and Cylinder Block Components...
Page 435: ...6A2 96 ENGINE MECHANICAL M13 ENGINE...
Page 519: ...6H 4 CHARGING SYSTEM G10 M13 ENGINES...
Page 539: ...7A2 16 MANUAL TRANSAXLE M13 ENGINE Transaxle Case Components...
Page 553: ...7A2 30 MANUAL TRANSAXLE M13 ENGINE Input Counter Shaft Components...
Page 576: ...AUTOMATIC TRANSAXLE M13 ENGINE 7B1 7 Table of Component Operation...
Page 690: ...AUTOMATIC TRANSAXLE M13 ENGINE 7B1 121...
Page 789: ...7C 14 CLUTCH G10 M13 ENGINES...
Page 797: ...7D 8 TRANSFER...
Page 821: ...8B 4 LIGHTING SYSTEM...
Page 827: ...8C 6 INSTRUMENTATION DRIVER INFORMATION...
Page 839: ...8G 12 IMMOBILIZER CONTROL SYSTEM G10 M13 ENGINES...
Page 845: ...9 6 BODY SERVICE...
Page 846: ...Prepared by 1st Ed August 2003 Printed in Japan 844...