Suzuki SY419, Supplementary Service Manual, Page: 156 / 240

GEAR SHIFTER
Gear Shift and Select Shaft Assembly
1) To disassemble component parts, use special tools and 2.8 –
3.0 mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811(4.5 mm)
(B): 09925-78210 (6.0 mm)
2) Clean all parts thoroughly, inspect them and replace with new
ones as required.
3) Assemble component parts by reversing removal procedure.
NOTE:
When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
Assemble 5th & REV gear shift cam by winding cam
guide return spring, and then drive in spring pin.
Locate low speed select spring (Lower position) and re-
verse select spring (Yellow-Upper position) correctly.
1. E-ring
2. Select spring guide
3. Reverse select spring
4. Thrust washer
5. E-ring
6. Gear shift interlock
plate
7. Ball
8. Gear shift interlock
spring
9. Gear shift select lever
10. Spring pin
11. Spring pin
12. Ball
13. Gear shift select shaft
14. Fifth/reverse gear shift
cam
15. Spring pin
16. Cam guide return
spring
17. Fifth/reverse gear shift
cam guide
18. Spring pin
19. Thrust washer
20. Low select spring
21. Select spring guide
22. E-ring
DIFFERENTIAL ASSEMBLY
Disassembly
1) Using special tool, remove R bearing and sensor rotor.
Special Tool
(A): 09913-60910
(B): 09925-88210
2) Remove L bearing by using puller while supporting its center
shaft as described above.
3) Support differential case with soft jawed vise and remove 8 final
gear bolts then take out final gear.
1. R bearing
2. Sensor rotor
7A-16 MANUAL TRANSMISSION