Suzuki SWIFT RS415 2017, Service Manual

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Power Assisted Steering System: 6C-32
7) To remove the steering gear case assembly easily,
lower the engine with transmission, but don’t
remove.
8) Support engine with transaxle by supporting device
and then remove engine rear mounting bolt (1).
9) Remove front suspension frame with steering gear
case assembly referring to “Front Suspension
Frame, Stabilizer Bar and/or Bushings Removal and
Installation: in Section 2B”.
10) Remove steering gear case mounting No.1 bolts (1),
No.3 bolts (2) and gear case bracket, then remove
gear case (3) from front suspension frame (4).
Installation
1) Mount steering gear case (1) to front suspension
frame (2) and tighten gear case mounting No.1 bolts
(3) and No.3 bolts (4) to specified torque.
Tightening torque
Steering gear case mounting No.1 bolt (a): 55
N·m (5.5 kg-m, 40.0 lb-ft)
Steering gear case mounting No.3 bolt (b): 40
N·m (4.0 kg-m, 29.0 lb-ft)
2) Install front suspension frame with steering gear
case assembly referring to “Front Suspension
Frame, Stabilizer Bar and/or Bushings Removal and
Installation: in Section 2B”.
3) Install engine rear mounting bolt (1).
Tightening torque
Engine rear mounting bracket bolt (a): 55 N·m (
5.5 kg-m, 40 lb-ft)
4) Remove supporting device.
5) Install tie-rod ends to knuckles (right & left). Tighten
each tie-rod end nut (1) to specified torque.
Tightening torque
Tie-rod end nut (a): 45 N·m (4.5 kg-m, 32.5 lb-ft)
6) Be sure that steering wheel and brake discs (right &
left) are all straight-ahead position and then insert
steering lower shaft (5) into steering pinion shaft (3)
with matching marks (4).
2
1
3
I4RS0A630040-
3
1
I4RS0A630028-
4
3
1
2
I4RS0A630029-
2
1
3,(a)
4,(b)
I4RS0A630030-
3
1,(a)
I4RS0A630031-
I3RM0A630029-