Suzuki SWIFT RS415 2017, Service Manual

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Manual Transmission: 5B-30
Synchronizer Parts Inspection
S4RS0A5206036
Check clearance “a” between synchronizer ring (2) and
gear (1), each chamfered tooth of gear, synchronizer
ring and sleeve, then determine parts replacement.
Clearance “a” between synchronizer ring and gear
Standard: 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit: 0.5 mm (0.019 in.)
Put the 2nd gear synchronizer outer ring (1), inner ring
(3) and the cone (2) together and then measure the step
difference between the outer ring and the inner ring. And
also check each chamfered tooth of gear and
synchronizer ring and replace with new one, if
necessary. Also, check gear tooth.
Difference “b” between synchronizer outer ring and
inner ring
Standard: 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit: 0.5 mm (0.019 in.)
Gear Shift Shaft Components
S4RS0A5206031
I2RH01520048-
I2RH01520059-
5
3
4
6
1
2
8
7
7
7
(a)
(b)
(a)
(a)
I4RS0A520015-
1. Low speed gear shift shaft 5. Reverse gear shift arm : 13 N
˜
m (1.3 kg-m, 9.5 lb-ft)
2. High speed gear shift shaft 6. 5th gear shift fork : 10 N
˜
m (1.0 kg-m, 7.5 lb-ft)
3. 5th & reverse gear shift shaft 7. Gear shift locating bolt
: Apply sealant 99000-31260 to bolt thread.
4. 5th & reverse gear shift guide shaft 8. Shift fork bolt
: Apply thread lock 99000-32110 to bolt thread.