Suzuki SWIFT RS415 2017, Service Manual

Page: 724 / 1257

5B-15 Manual Transmission:
6) Remove input shaft 5th gear, needle bearing and
then countershaft 5th gear (1). Gear puller (2) would
be necessary if spline fitting of countershaft 5th gear
is tight.
Assembly
1) Assemble 5th speed synchronizer sleeve (1), hub
(2), 5th speed synchronizer levers (3) and
synchronizer ring (4) as follows.
a) Install hub (1) to 5th speed synchronizer sleeves
(2) in specified direction as shown in the figure.
b) Fit 5th speed synchronizer levers (1) to hub (2)
as shown in the figure.
NOTE:
• Align protrusion A of 5th speed
synchronizer levers (1) with groove of hub
(2).
c) Install synchronizer ring (1) to hub (2) as shown
in the figure.
2) Install 5th gear (1) to countershaft facing machined
boss A inward.
3) Install needle bearing of separated steel cage type to
input shaft, apply oil then install input shaft 5th gear
(1) and special tool to stop shaft rotation.
Special tool
(A): 09927–76060
4) Tighten new countershaft nut (2) to specified torque,
and caulk countershaft nut securely.
Tightening torque
Countershaft nut (a): 100 N·m (10.0 kg-m, 72.5
lb-ft)
A: Chamfered side B: Long boss
I4RS0A520041-
I4RH01520054-
1
2
B
A
I4RH01520048-
A: Machined boss (Inside)
B: No machining (Outside)
1
A
2
A
I4RH01520049-
1
2
I4RH01520055-
I2RH01520088-