Suzuki K6A-YH6, Technical/Repair Manual, Page: 67 / 113

REPAIR
7-13
7
Installation
See Figures 7-34 and 7-35.
1. Clean cylinder head, cylinder block, and front cover
mating surfaces.
Figure 7-34
2. Apply Three Bond™ 1215 sealant to the front cover
at shaded areas shown.
IMPORTANT
Be sure oil pump inner rotor flats properly engage
with those of the crankshaft timing sprocket.
Figure 7-35
3. Align dowel pins, oil pump rotor flats, and crankshaft
timing gear. Then install front cover (1).
4. Install cap screws (2 and 3). Tighten to specification.
Front Cover Torque: 97 lb-in. (11 N•m)
5. Install oil pump pickup. (See “Oil Pump Pickup” on
page 7-31.)
6. Install oil pan. (See “Oil Pan” on page 7-30.)
7. Install idler pulley/alternator bracket (4).
8. Install idler pulley. (See “Idler Pulley” on page 7-38.)
9. Install crankshaft pulley. (See “Crankshaft Pulley” on
page 7-37.)
10. Install cam cover. (See “Cam Cover” on page 7-17.)
11. Install PCV valve. (See “PCV Valve” on page 7-4.)
12. Install spark plugs. (See “Spark Plugs” on page 7-8.)
13. Install ignition coils. (See “Ignition Coils” on
page 7-8.)
Required Materials
Three Bond™ 1215 (Suzuki PN 99000-1080-15A) or
equivalent
TN0386
TN0745
2
1
2
3
2
4
2
2