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2-30     PERIODIC MAINTENANCE

CHASSIS BOLTS AND NUTS

Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to page 2-31 for the loca-
tions of the following nuts and bolts on the motorcycle.)

Tighten initially at 1 000 km (600 miles, 2 months) and
every 6 000 km (4 000 miles, 12 months) thereafter.

Item

N•m

kgf-m

Ib-ft

1

 Steering stem head nut

90

9.0

6.5

2

 Steering stem lock-nut

90

9.0

65.0

3

 Front fork upper clamp bolt

23

2.3

16.5

4

 Front fork lower clamp bolt

23

2.3

16.5

5

 Front fork cap bolt

23

2.3

16.5

6

 Front axle bolt

100

10.0

72.5

7

 Front axle pinch bolt

23

2.3

16.5

8

 Handlebar clamp bolt

23

2.3

16.5

9

 Front brake master cylinder mounting bolt

10

1.0

7.0

0

 Front brake caliper mounting bolt

39

3.9

28.0

A

 Front brake caliper housing bolt

22

2.2

16.0

B

 Brake hose union bolt (Front & Rear)

23

2.3

16.5

C

 Air bleeder valve (Front brake caliper)

7.5

0.75

5.5

D

 Air bleeder valve (Master cylinder & Rear brake caliper)

6.0

0.6

4.5

E

 Brake disc bolt (Front)

23

2.3

16.5

F

 Brake disc bolt (Rear)

35

3.5

25.5

G

 Rear brake caliper mounting bolt

25

2.5

18.1

H

 Rear brake caliper housing bolt

37

3.7

27.0

I

 Rear brake master cylinder mounting bolt

10

1.0

7.0

J

 Rear brake master cylinder rod lock-nut

18

1.8

13.0

K

 Front footrest bracket mounting bolt

23

2.3

16.5

L

 Swingarm pivot nut

100

10.0

72.5

M

 Swingarm pivot lock-nut

90

9.0

65.0

N

 Rear suspension bracket nut

115

11.5

83.0

O

 Rear shock absorber mounting bolt/nut (Upper & Lower)

50

5.0

36.0

P

 Cushion rod nut

78

7.8

56.5

Q

 Cushion lever mounting nut

78

7.8

56.5

R

 Rear axle nut

100

10.0

72.5

S

 Rear sprocket nut 

60

 

6

.

0

 

43

.5

T

 Steering damper bolt/nut

23

2.3

16.5

Summary of Contents for GSX-R1000

Page 1: ...GSX R1000 Service Manual 99500 39271 03E 9 9 5 0 0 3 9 2 7 1 0 3 E...

Page 2: ...des specific information required to properly inspect and service this street legal motorcycle in accordance with all EPA regulations It is strongly recommended that the chapter on Emission Control Pe...

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Page 4: ...GSX R1000K6 12 WIRING DIAGRAM 13 SUPPLEMENTS...

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Page 51: ...ting bolt 39 3 9 28 0 A Front brake caliper housing bolt 22 2 2 16 0 B Brake hose union bolt Front Rear 23 2 3 16 5 C Air bleeder valve Front brake caliper 7 5 0 75 5 5 D Air bleeder valve Master cyli...

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Page 373: ...r wheel in the reverse order of removal and disassembly Pay attention to the following points 25 N m 2 5 kgf m 18 0 lb ft 35 N m 3 5 kgf m 25 5 lb ft Left Right 100 N m 10 0 kgf m 72 5 lb ft 60 N m 6...

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Page 376: ...D LOCK to the disc bolts and tighten them to the specified torque NOTE Make sure that the brake disc is clean and free of any greasy matter 99000 32130 THREAD LOCK SUPER 1360 Brake disc bolt 35 N m 3...

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Page 455: ...ight beam NOTE Use a screw driver for adjuster A B and C To adjust the headlight beam adjust the beam horizontally first then adjust vertically A Horizontal adjuster Low beam B Vertical adjuster Low b...

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Page 508: ...5 0 75 5 5 Air breeder valve Master cylinder and Rear brake caliper 6 0 0 6 4 3 Brake disc bolt Front 23 2 3 16 5 Brake disc bolt Rear 35 3 5 25 5 Rear brake caliper mounting bolt 25 2 5 18 0 Rear br...

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Page 532: ...GSX R1000K6 12...

Page 533: ...7 in Rear wheel travel 130 mm 5 1 in Steering angle 27 Caster 23 45 Trail 96 mm 3 78 in Turning radius 3 4 m 11 2 ft Front brake Disc brake twin Rear brake Disc brake Front tire size 120 70ZR17M C 58...

Page 534: ...470 0 1754 0 1760 Valve stem deflection IN EX 0 25 0 010 Valve stem runout IN EX 0 05 0 002 Valve seat width IN EX 0 9 1 1 0 035 0 043 Valve head radial runout IN EX 0 03 0 001 Valve spring free lengt...

Page 535: ...73 360 73 375 2 8882 2 8888 Measure at 15 mm 0 6 in from the skirt end 73 280 2 8850 Cylinder distortion 0 02 0 008 Piston ring free end gap 1st Approx 6 5 0 26 5 2 0 20 2nd T Approx 8 0 0 31 6 4 0 25...

Page 536: ...35 000 1 3770 1 3780 Crankshaft journal oil clearance 0 010 0 028 0 0004 0 0011 0 080 0 0031 Crankshaft journal O D 34 982 35 000 1 3772 1 3780 Crankshaft thrust bearing thickness Right side 2 420 2 4...

Page 537: ...fter adjusting pin screw height 0 2 0 4 0 008 0 016 Wave spring washer height 4 30 0 169 ITEM STANDARD LIMIT Primary reduction ratio 1 553 73 47 Final reduction ratio 2 470 42 17 Gear ratios Low 2 562...

Page 538: ...0 93 1 23 kgf cm 13 2 17 5 psi Cooling fan operating temperature OFF ON Approx 105 C 221 F ON OFF Approx 100 C 212 F Engine coolant type Use an antifreeze coolant compatible with alumi num radiator m...

Page 539: ...85 V IAT sensor resistance Approx 2 45 k at 20 C 68 F AP sensor input voltage 4 5 5 5 V AP sensor output voltage Approx 2 6 V at 760 mmHg 100 kPa TO sensor resistance 16 5 22 3 k TO sensor voltage Nor...

Page 540: ...194 CKP sensor peak voltage 0 5 V and more When cranking Ignition coil resistance Primary 1 1 1 9 Terminal Terminal Secondary 10 8 16 2 k Plug cap Terminal Ignition coil primary peak voltage 80 V and...

Page 541: ...zer indicator light LED ITEM STANDARD LIMIT Rear brake pedal height 55 65 2 2 2 6 Brake disc thickness Front 5 3 5 7 0 209 0 224 5 0 0 20 Rear 4 8 5 2 0 189 0 205 4 5 0 18 Brake disc runout 0 30 0 012...

Page 542: ...iding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Cold inflation tire pressure Dual riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Tire size Front 120 70...

Page 543: ...Rear shock absorber damping force adjuster Rebound 12 clicks out from stiffest position Compression 14 clicks out from stiffest position Rear wheel travel 130 5 1 Swingarm pivot shaft runout 0 3 0 01...

Page 544: ...13 BATTERY HOLDER CUSHION RUBBER INSTALLATION Forward...

Page 545: ...13...

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Page 547: ...Prepared by Printed in U S A Part No 99500 39271 03E 543 2005...

Page 548: ...Printed in USA K5 K6...

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