Suzuki GRAND VITARA 1999 Manual Download Page 3 | Manualshive

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Table of Contents 00- i

00

Section 00

CONTENTS

Precautions

Precautions ...............................................00-1

Precautions........................................................... 00-1

Precautions for Vehicles Equipped with a

Supplemental Restraint (Air Bag) System ........ 00-1

General Precautions ........................................... 00-4
Precaution in Servicing Full-Time 4WD

Vehicle .............................................................. 00-7

Precaution for Vehicle Equipped with ESP

®

System .............................................................. 00-9

Precautions for Catalytic Converter (Petrol

Engine Model) ................................................... 00-9

Precautions for Catalytic Converter and

Diesel Particulate Filter (Diesel Engine
Model) ............................................................... 00-9

Precaution for CAN Communication System ...... 00-9

Precautions for Electrical Circuit Service ............ 00-9
Precautions for Installing Mobile

Communication Equipment ............................. 00-11

Air Bag Warning ................................................ 00-11
Discharge Headlight Warning ........................... 00-11
A/C System Caution.......................................... 00-12
Fastener Caution............................................... 00-12
Suspension Caution .......................................... 00-12
Wheels and Tires Caution................................. 00-12
Brakes Caution and Note .................................. 00-13
Differential Gear Oil Note .................................. 00-13

Repair Instructions ............................................ 00-13

Electrical Circuit Inspection Procedure ............. 00-13
Intermittent and Poor Connection Inspection .... 00-16

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Summary of Contents for GRAND VITARA 1999

Page 1: ...ake 4D 1 ABS 4E 1 Electronic Stability Program 4F 1 Volume 2 Precautions 00 i Precautions 00 1 Transmission Transaxle 5 i Precautions 5 1 Automatic Transmission Transaxle 5A 1 Manual Transmission Tran...

Page 2: ......

Page 3: ...or Catalytic Converter and Diesel Particulate Filter Diesel Engine Model 00 9 Precaution for CAN Communication System 00 9 Precautions for Electrical Circuit Service 00 9 Precautions for Installing Mo...

Page 4: ...not modify the steering wheel dashboard or any other air bag system components Modifications can adversely affect air bag system performance and lead to injury If the vehicle will be exposed to tempe...

Page 5: ...Air Bag Inflator Modules For handling and storage of a live air bag inflator module select a place where the ambient temperature below 65 C 150 F without high humidity and away from electric noise Wh...

Page 6: ...ag system The SDM could be activated when powered while not rigidly attached to the vehicle which could cause deployment and result in personal injury WARNING Driver and Passenger Seat Belt Pretension...

Page 7: ...completely repaired perform Air Bag Diagnostic System Check in Section 8B General Precautions S6JB0A0000002 The WARNING and CAUTION describe some general precautions that you should observe when servi...

Page 8: ...equipped with electric throttle body system perform electric throttle body system calibration referring to Electric Throttle Body System Calibration For Petrol Engine Model in Section 1C after reconn...

Page 9: ...ol A 09917 98221 B 09916 58210 When disconnecting vacuum hoses attach a tag describing the correct installation positions so that the hoses can be reinstalled correctly After servicing fuel oil coolan...

Page 10: ...2WD manually Observe the following caution in servicing Otherwise front wheels drive rear wheels or vise versa and vehicle accidents drivetrain damage and personal injury may result Never perform any...

Page 11: ...meter speedometer tester or brake tester be sure to make the vehicle as rear wheel drive by removing front propeller shaft or as front wheel drive by removing rear propeller shaft referring to Transfe...

Page 12: ...not to let a large amount of unburned gasoline enter the converter or it can be damaged Conduct a spark jump test only when necessary make it as short as possible and do not open the throttle Conduct...

Page 13: ...e by winding tape or the like around it Be careful not to touch the electrical terminals of parts which use microcomputers e g electronic control unit like as ECM PCM P S controller etc The static ele...

Page 14: ...om electronic control unit and its wire harnesses Do not run the antenna feeder parallel with other wire harnesses Confirm that the antenna and feeder are correctly adjusted Air Bag Warning S6JB0A0000...

Page 15: ...e requiring thread locking compound will be called out The correct torque value must be used when installing fasteners that require it If the above procedures are not followed parts or system damage c...

Page 16: ...by using an ohmmeter and a voltmeter Open Circuit Check Possible causes for the open circuit are as follows As the cause is in the connector or terminal in many cases they need to be checked particula...

Page 17: ...being checked voltage check can be used as circuit check 1 With all connectors connected and voltage applied to the circuit being checked measure voltage between each terminal and body ground a If me...

Page 18: ...ed 3 Measure resistance between terminal at one end of circuit A 1 terminal in the figure and body ground If continuity is indicated it means that there is a short to ground between terminals A 1 and...

Page 19: ...formed or damaged terminals Check each connector terminal in problem circuits carefully to ensure good contact tension by using the corresponding mating terminal If contact tension is not enough refor...

Page 20: ...00 17 Precautions...

Page 21: ...ent 0B 10 Air Cleaner Filter Inspection 0B 10 Air Cleaner Filter Replacement 0B 10 Fuel Lines and Connections Inspection 0B 10 Fuel Filter Replacement Petrol Engine Model 0B 11 Fuel Filter Replacement...

Page 22: ...0 ii Table of Contents Recommended Fluids and Lubricants Diesel Engine Model 0B 20 Special Tool Petrol Engine Model 0B 20...

Page 23: ...uble Over Head Camshaft DOJ Double Offset Joint DRL Daytime Running Light DTC Diagnostic Trouble Code Diagnostic Code E EBCM Electronic Brake Control Module ABS Control Module EBD Electronic Brake For...

Page 24: ...trol Module TDC Top Dead Center TPMS Tire Pressure Monitoring System TP Sensor Throttle Position Sensor TVV Thermal Vacuum Valve Thermal Vacuum Switching Valve TVSV Bimetal Vacuum Switching Valve BVSV...

Page 25: ...be the correct diameter thread pitch and strength CAUTION Even when the nominal diameter 1 of thread is the same the thread pitch 2 or the width across flats 3 may vary between ISO and JIS Refer to JI...

Page 26: ...ferent strength markings When replacing metric fasteners be careful to use bolts and nuts of the same strength or greater than the original fasteners the same number marking or higher It is likewise i...

Page 27: ...0 5 76 0 160 16 0 116 0 A equivalent of 6 8 strength fastener without flange N m kgf m lb ft 2 4 0 24 2 0 4 7 0 47 3 5 8 4 0 84 6 0 20 2 0 14 5 42 4 2 30 5 80 8 0 58 0 125 12 5 90 5 193 19 3 139 5 280...

Page 28: ...en using frame contact hoist apply hoist as shown right and left at the same position Lift up the vehicle till 4 tires are a little off the ground and make sure that the vehicle will not fall off by t...

Page 29: ...sion parts i e stabilizer etc or vehicle floor or it may get damaged In raising front or rear vehicle end off the floor by jacking be sure to put the jack against the center portion of the front suspe...

Page 30: ...well balanced posture Do not contact supporting device with other parts than specified positions and engine hooks Do not remove engine rear mounting transfer mounting while supporting Set support devi...

Page 31: ...umber is punched on the cylinder block Transmission Identification Number S6JB0A0101009 The number is located on the transmission case A Petrol engine model B Diesel engine model A B I6JB0A010001 01 A...

Page 32: ...d or damaged clean or replace it as necessary NOTE Air bag labels are attached on the vehicle equipped with air bag system only I6JB0A010003 01 A Petrol engine model 3 Degassing tank cap label 7 Jacki...

Page 33: ...ator module 4 Air bag label on passenger air bag inflator module 7 Air bag label on side air bag module 2 Air bag label on contact coil assembly 5 Air bag label on SDM 8 Air bag label on curtain air b...

Page 34: ...h A F sensor Nickel Plug R R Iridium Plug Highly recommended Replace every 105 000 km 63 000 miles or 84 months Vehicle without A F sensor Nickel Plug R R R Iridium Plug R When leaded fuel is used ref...

Page 35: ...I I I I I I I Suspension system tightness damage rattle breakage I I I I Steering system tightness damage breakage rattle I I I I Drive shaft axle boots Propeller shafts I I I Manual transmission oil...

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