Suzuki fl125sdwk7 Setup Manual Download Page 25

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Test switch coupler

Rear turn signal
light (L) coupler

Rear combination light
coupler

Condenser

Rear brake switch coupler

Fuse lead wire

FI control unite lead wire

Luggage box

Engine temperature sensor

Engine temperature
sensor coupler

Engine temperature
sensor lead wire

Fuel injector
lead wire

Top

Ignition coil lead wire

Engine ground lead wire

Test switch
lead wire

Pass the main harness through left side
of the frame tube and leg shield.

License plate light coupler

Rear turn signal light (R) coupler

Battery

Turn signal relay
lead wire

Pass the wiring harness
through over the frame bracket.

FI control unit

ISC valve coupler

TP/IAP/IAT sensor coupler

Fuel injector

Battery

terminal

Fuse

Horn lead wire

Side-stand relay

Clamp

Front turn signal
light (L) coupler

Starter relay

Battery

lead wire

Gear position switch
lead wire coupler

Wiring harness

Seat-lock cable

Clamp

sensor

Frame

sensor lead wire

Clamp

Wiring harness

Rear brake switch

Clamp

Rear turn signal light lead wire

Regulator/rectifier

License plate light lead wire

Clamp

Seat-lock cable

Front turn signal
light (R) coupler

Summary of Contents for fl125sdwk7

Page 1: ...performing any work Take spe cial care to properly perform the required assembly and servicing marked by either a Warning or a Caution Failure to follow the directions in either of these two 2 cat eg...

Page 2: ...s from the crate base A Strap B Front wheel assembly C Component parts The workshop where the machine is assembled should be clean spacious and have a level floor The technician should wear protective...

Page 3: ...e Lift the steel frame to separate it from the base of the crate A Steel frame B Crate base NOTE The brackets stay and nuts are no longer needed and these may be discarded Remove the protection cover...

Page 4: ...ront fender front 1 Stepped screw 1 6 16 mm Screw 2 6 16 mm Stepped washer 2 OD 16 0 ID 6 5 T 5 0 B Rear view mirror 2 Right and Left C Front wheel spacer 1 Item Part Name Q ty Remarks D Speedometer d...

Page 5: ...in the preceding page A Speedometer cable Before assembling the motorcycle thoroughly understand the Safety Check Out described on page 26 After completion of assembly carefully check the motorcycle r...

Page 6: ...ut Make sure that the washer is placed on the rear axle Tighten the axle nut to the specified torque Rear axle nut 54 N m 5 4 kgf m A Washer B Rear axle nut Attach a hoist band onto the handlebar as s...

Page 7: ...orcycle 3 Take out the motorcycle from the crate base then balance the motorcycle FRONT FENDER Remove the bolt of front brake hose guide A Bolt B Front brake hose guide Set the front fender front to t...

Page 8: ...guide BRAKE DISC To prevent brake squeaking and pad contamination carefully clean the front brake disc plate with alcohol or other non petroleum based solvent This will remove the rust preventive coat...

Page 9: ...e brake pad of the front brake caliper A Supporter Carefully insert the front brake disc plate between the caliper brake pads Attach the front wheel spacer between the front wheel hub and right fork l...

Page 10: ...e gearbox C Nut Before tightening the front axle nut position the speed ometer drive gearbox correctly A Speedometer drive gearbox B Left fork leg Tighten the front axle nut to the specified torque Fr...

Page 11: ...thread Tighten the lock bolt Install the rear view mirror and tighten lock nuts securely after positioning them properly Reinstall the rubber boots in the correct position A Lock bolt B Rear view mirr...

Page 12: ...11 OWNER S MANUAL Push down and turn the key clockwise to release the seat lock Open the seat A Key B Seat Store the owner s manual in place A Trunk B Owner s manual...

Page 13: ...attery box lid B Screw Filling electrolyte Remove the aluminium tape sealing the battery elec trolyte filler holes A Aluminium tape B Electrolyte filler hole Remove the caps from the electrolyte conta...

Page 14: ...bubbles After confirming that the electrolyte has entered the battery completely remove the electrolyte containers from the battery Wait for around 20 minutes Insert the caps into the filler holes pr...

Page 15: ...of the battery 5 Reinstall the battery box lid A lead B lead C Rubber boot For charging the battery make sure to use the charger specially designed for MF battery Otherwise the battery may be overchar...

Page 16: ...R level indicated in the figure add the correct type of brake fluid as fol lows LEFT RIGHT Remove the rear view mirror assembly Remove the fastener A Fastener B Outer C Center pin D Handlebar cover re...

Page 17: ...selection Reinstall the front brake master cylinder reservoir tank cap Connect the headlight lead wire coupler Reinstall the handlebar cover front using the screw and fastener A Front brake master cy...

Page 18: ...nd of the clear hose is sub merged and cannot draw any additional air back into the circuit during the air bleeding servicing 3 Close the valve pump and squeeze the lever and open the valve while sque...

Page 19: ...n slack through the inspection hole Drive chain slack 15 25 mm A Inspection hole cap B Inspection hole If it is too tight or too loose follow these procedures 1 Loosen the axle nut 2 Turn the adjuster...

Page 20: ...check the air pressure of the front and rear tires The pressure should be as shown COLD INFLATION TIRE PRESSURE HEADLIGHT BEAM ADJUSTMENT The headlight beam can be adjusted vertically if nec essary To...

Page 21: ...ion window Engine oil Oil quality is a major contributor to your engine s per formance and life Always select good quality engine oil Use SF SG or SH SJ in API American Petroleum Institute classificat...

Page 22: ...ngine oils which is API SH or greater has ENERGY CONSERVING indication in API classifica tion doughnut mark These oils can affect engine life and clutch perform ance IDLE SPEED ADJUSTMENT Check the en...

Page 23: ...3 Item Part Name N m kgf m AXLE H Front axle nut 42 4 2 I Rear axle nut 54 5 4 ABSORBER J Rear shock absorber bolt Upper 29 2 9 K Rear shock absorber bolt Lower 29 2 9 OTHERS L Rear swingarm pivot nut...

Page 24: ...mp Clamp Battery lead wire Frame Seat lock cable Clamp Side stand switch Starter motor Starter motor lead wire Side stand switch lead wire Starter motor Clamp Generator lead wire Ignition coil Speedom...

Page 25: ...ight coupler Rear turn signal light R coupler Battery Turn signal relay lead wire Pass the wiring harness through over the frame bracket FI control unit ISC valve coupler TP IAP IAT sensor coupler Fue...

Page 26: ...brake hose Throttle cable Pulling Throttle cable Returning Clamp Throttle cable Pulling Clamp Clamp Throttle cable Pulling Throttle cable Returning Front brake hose Throttle cable Returning Speedomete...

Page 27: ...ront fork Operation Rear shock absorber Operation Tighten all nuts and bolts Torque those listed in this manual Cotter pins and circlip Fasteners Check Paint and chrome Inspect Wash and polish SOLO RI...

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Suzuki fl125sdwk7, Setup Manual

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