Suzuki Canvas SQ416 Service Manual Download

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Summary of Contents for Canvas SQ416

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Page 4: ...curity and Lock Immobilizer Control System BODY SERVICE RESTRAINT SYSTEM Seat Belt Air Bag System SERVICE BULLETIN Power Steering P S System GENERAL INFORMATION General Information Maintenance and Lubrication TABLE OF CONTENTS TABLE OF CONTENTS SECTION SECTION 0B HEATING AND AIR CONDITIONING Heater and Ventilation Air Conditioning STEERING SUSPENSION WHEELS AND TIRES Front End Alignment Power Stee...

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Page 34: ... NOTE Use mirror when checking belt tension of Type A tensioner Replacement Replace belt referring to replacement procedure of generator drive belt in Section 6H Engine cooling fan drive belt J20 engine Inspection 1 Disconnect negative cable at battery 2 Inspect belt for cracks cuts deformation wear and cleanliness If any defect exists replace Check belt for tension Cooling fan belt tension a 5 7 ...

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Page 85: ...bubbles are visible through sight glass Output air is slightly cold Insufficient refrigerant in system Refrigerant leaking Using a gas leak detector check for leaks and repair as necessary Recharge refrigerant to a specified amount If the pressure reading is almost 0 when the manifold gauges are attached check for any leaks repair them and evacuate the system 0 4 0 6 4 6 56 9 85 3 100 142 Pressure...

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Page 90: ...0 500 g 14 11 17 64 oz Condenser independent of receiver dryer model 500 600 g 17 64 21 17 oz 1 Check to make sure that hoses are routed properly after eva cuating the system 2 Connect low pressure side hose and high pressure side hose of the manifold gauge set in position Thus open refrigerant con tainer valve to purge the charging line 3 Open the high pressure side valve and charge refrigerant t...

Page 91: ... air existing in center charging hose When using refrigerant container tap valve use following procedure to purge air i Once fully tighten refrigerant container tap valve and then loosen open plate nut slightly ii Open low pressure valve of manifold gauge set a little iii As soon as refrigerant comes out with a hiss through a clearance between refrigerant container and tap valve tighten plate nut ...

Page 92: ...tions it is advisable to test for leaks Common sense should be used in performing any refrigerant leak test since the need and extent of any such test will in general de pend upon the nature of a complaint and the type of a service per formed on the system LIQUID LEAK DETECTORS There are a number of fittings and places throughout the air condi tioning system where a liquid leak detector solution m...

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Page 95: ...GE Item No Symptom Charge of refrigerant Correction 1 Bubbles observed in sight glass Insufficient charge of refrigerant in system Check system for leaks with a leak tester 2 No bubbles observed in sight glass No or insufficient charge of refrig erant in system Refer to the items 3 and 4 3 No temperature difference be tween compressor inlet and out let Empty or nearly empty system Evacuate and cha...

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Page 97: ...REMOVAL 1 Recover refrigerant by using recovery and recycling equipment Be sure to follow the instruction manual for the equipment The amount of compressor oil removed must be measured and the same amount must be added to the system when reinstal ling 2 Disconnect liquid line pipes 3 Remove receiver dryer from its holder INSTALLATION 1 Reverse removal sequence to install receiver dryer NOTE When r...

Page 98: ...4 Remove desiccant using plier INSTALLATION Reverse removal sequence to install desiccant referring to the fol lowing notes NOTE Add 40 cm2 40 cc of compressor oil recommended by compres sor manufacturer shown on its label when replace desiccant Do not open plastic bag until just before installing it into receiv er dryer Install desiccant with its clinch facing to bottom of receiver dryer FILTER E...

Page 99: ...upper filter first then the lower one CLEAN Blow off dust by compressed air from air outlet side of the filter ele ment INSTALLATION Reverse removal procedure for installation noting the followings Match the ears of the filter at the center Enable air bag system after installation Refer to ENABLING AIR BAG SYSTEM in Section 10B ...

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Page 130: ...r On Vehicle Service in air bag system section before performing service on or around the air bag system components or wiring Failure to follow WARNINGS could result in unintentional activation of the system or could render the system inoperative Either of these two conditions may result in severe injury Technical service work must be started at least 90 seconds after the ignition switch is turned...

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Page 151: ...after installation and bleed air without failure Refer to item AIR BLEEDING PROCE DURE in this section For tightening torques refer to structural diagram on pre vious page ADJUSTMENT Refer to item POWER STEERING BELT CHECK and ADJUST MENT in this section GEAR BOX RACK BOOT Refer to Service Bulletin in this manual ...

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Page 183: ...ide to side be sure that color paint on stabilizer bar aligns with mount bush both right and left as shown And face color paint to lower side 1 Connect stabilizer ball joints and stabilizer bar 2 Install stabilizer ball joints to lower arms NOTE Do not tighten stabilizer ball joint nuts completely 3 Install stabilizer bar mount bush brackets 4 When installing stabilizer loosely assemble all compon...

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Page 197: ...its projection A in figure is made as small as possible Tightening Torque a 55 N m 5 5 kg m 39 0 lb ft Tighten control arm ball stud nut For self locking nut type When tightening ball stud nut use new nut and tighten it to speci fied torque Tightening Torque b 60 N m 6 0 kg m 43 5 lb ft When installing axle shaft drive flange to wheel hub apply sealant to mating surface of axle shaft drive flange ...

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Page 213: ...el bearing retainer and parking brake shoe lever If no clearance is found loosen cable locking nut further to obtain clearance 6 Using special tools B C indicated below draw out axle shaft NOTE Use care not to pull brake back plate along with shaft CAUTION Pull out axle shaft using care so that upper and lower brake struts and parking cable are not caught Special Tool C 09943 35512 B 09942 15510 7...

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Page 218: ...3 Disconnect brake pipe from wheel cylinder With right side wheel cylinder disconnect 2 brake pipes 4 Remove rear wheel bearing retainer nuts from rear axle hous ing 5 Check to ensure that there is clearance between rear wheel bearing retainer and parking brake shoe lever If no clearance is found loosen cable locking nut further to obtain clearance 6 Using special tools B C indicated below draw ou...

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Page 226: ...3E 24 REAR SUSPENSION 09924 74510 Bush remover handle 09926 88310 Oil seal installer 09942 15510 Sliding hammer 09943 35512 Brake drum remover 09913 85210 Oil seal installer SPECIAL TOOLS ...

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Page 260: ... adjust switch position so that clearance between end of thread and brake pedal return cushion shown as b in figure Then tighten lock nut to specified torque Clearance b 1 5 2 0 mm 0 06 0 08 in Tightening Torque b 7 5 N m 0 75 kg m 5 5 lb ft EXCESSIVE PEDAL TRAVEL CHECK 1 Start engine 2 Depress brake pedal a few times 3 With brake pedal depressed with approximately 30 kg 66 lbs load measure pedal ...

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Page 276: ...d as the one to fill reservoir with Then press fit grommets to mas ter cylinder Grommets must be seated in place 2 Install reservoir and drive in reservoir pin NOTE Drive in reservoir pin till both of its ends at the right and left of reservoir becomes the same length 3 Connect reservoir lead wire 4 Fill reservoir with specified fluid 5 Upon completion of installation check for fluid leakage ...

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Page 306: ...limit replace shoe Thickness a Standard 6 5 mm 0 24 in Service limit 3 0 mm 0 12 in If one of brake linings is to service limit all linings must be replaced at the same time CAUTION Never polish lining with sandpaper If lining is polished with sandpaper hard particles of sandpaper will be deposited in lining and may damage drum When it is required to correct lining replace it with a new one INSTAL...

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Page 311: ...tion see page 5 7 BRAKE BACK PLATE REMOVAL 1 Perform steps 1 to 5 of BRAKE DRUM REMOVAL on page 5C 7 2 Perform steps 2 to 4 of BRAKE SHOE REMOVAL on page 5C 9 3 Perform steps 3 and 4 of WHEEL CYLINDER REMOVAL on page 5C 12 4 Remove cable from brake back plate by squeezing parking brake cable stopper ring 5 Drain rear differential gear oil 6 Remove wheel bearing retainer nuts from rear axle housing...

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Page 314: ...E MATERIALS MATERIALS RECOMMENDED SUZUKI PRODUCT USE Brake fluid Indicated on reservoir cap or described in owner s manual of vehicle To fill master cylinder reservoir To clean and apply to inner parts of master cylinder caliper and wheel cylinder when they are disassembled Water tight sealant SEALING COMPOUND 366E 99000 31090 To apply to mating surfaces of brake back plate and rear wheel cylinder...

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Page 462: ...SAE 80W 90 viscosity 1 Before oil change or inspection be sure to stop engine and lift up vehicle horizontally 2 Check oil level and existence of leakage If leakage is found cor rect its cause 3 Drain old oil and pour proper amount of gear oil as specified be low roughly up to level hole 4 Apply sealant to thread of drain and level filler plugs a and b and torque plugs to specification Sealant 990...

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Page 566: ...lass run from center sash 8 Remove door center sash by removing two screws with door glass lowered all the way down 9 When remove partition glass slide to front to remove it 10 Take out glass INSTALLATION Reverse removal procedure to install rear door glass noting the fol lowing instructions Secure door sealing cover with adhesive Apply instantaneous adhesive to hatched part A between parti tion g...

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Page 578: ... tank installation rear left side hole Hole to hole distance a g 1315 mm 51 77 in h i 178 mm 7 01 in m h 1258 mm 49 53 in a g 1534 mm 60 39 in h j 133 mm 5 24 in n h 1483 mm 58 39 in b g 1243 mm 48 94 in h k 325 mm 12 80 in o h 1349 mm 53 11 in b g 1518 mm 59 76 in h l 674 mm 26 54 in p h 1334 mm 52 52 in c g 1377 mm 54 21 in h m 803 mm 31 61 in c g 1105 mm 43 50 in h n 1161 mm 45 71 in d f 1319 m...

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Page 726: ...NTIFICATION The boot for the NPSK labeled P S gear box can be identified by the manufacture s logo NDK Do not mix up the above boot with one whose logo is TRW Koyo as there is no interchangeability between them REMOVAL 1 Remove steering gear box by referring to POWER STEERING GEAR BOX ASSEMBLY REMOVAL 2 For ease of adjustment after installation make marking of tie rod end lock nut position of tie ...

Page 727: ... ends together by screw driver or such and make sure that the wire won t be crossed Then twist the ends several times the twisted ends should be bent in the circumferential direction After this check to ensure that wire is tight and boot is free from twist and dent 2 Install tie rod end lock nut and tie rod end to tie rod Position lock nut to the mark made in removal 3 Install steering gear box as...

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Page 730: ...Prepared by Overseas Service Department 1st Ed Jan 1998 3rd Ed Oct 2001 Printed in Japan Printing 742 ...

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