Surge master SM2500CH Operator'S Manual Download

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SM2500CH

SM3000CH

SM5000CH

PRINTED IN CANADA

REV 0160714

PART NUMBER: Z97037

Before putting the generator into service:

Do not attempt to start or operate the generator without

thoroughly reviewing this manual for safe and proper operation.

Keep this manual with the Generator at all times

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.surgemaster.ca

EMB MFG INC.

SM2500CH

SM3000SU

SM5000GFI

SM5000CH

SM3000GFI

SM3000CH

PORTABLE GENERATORS

CERTIFIED

ELECTRICAL SAFETY

SM3000SU

SM3000GFI

SM5000GFI

OPERATOR'S MANUAL

Summary of Contents for SM2500CH

Page 1: ...wing this manual for safe and proper operation Keep this manual with the Generator at all times EMB Manufacturing Inc 4144 Boomer Line St Clements On N0B 2M0 Canada Ph 519 699 9283 Fax 519 699 4146 ww...

Page 2: ...000GFI 23 SM5000CH 23 CIRCUIT BREAKERS 24 GFCI OUTLETS 24 OPERATING HINTS 24 4 6 ELECTRICAL LOAD 25 4 6 1 BALANCING LOADS 25 4 6 2 WATTAGE AND LOAD 25 REACTIVE LOAD 25 RESISTIVE LOAD 25 CONTINUOUS WAT...

Page 3: ...contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no circ...

Page 4: ...w surgemaster ca _________________________________________ Customer s Name _________________________________________ Contact Name _________________________________________ Dealer Name _________ ______...

Page 5: ...e Here is a brief explanation of what they are for and how to read them There are three different types of labelling safety informative and product labels Safety Labels are pictorial and always with a...

Page 6: ...of power outage or when the need arises The emergency power series is intended to be connected directly to the appliance equipment requiring electrical power It is not recommended to connect these gen...

Page 7: ...3 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typ...

Page 8: ...ine An untrained opera tor is not qualified and exposes himself and bystanders to possible serious injury or death It is the owners responsibility to the operator to ensure familiarity and understandi...

Page 9: ...e safety instructions with all users annually 5 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained and physically a...

Page 10: ...careless injuries Read this manual before assembly or using to acquaint yourself with the machine If this machine is used by any person other than yourself or is loaned or rented it is the machine ow...

Page 11: ...l Each of the Safety Messages found on the safety signs on the engine and machine 2 Personal protection equipment including safety glasses safety shoes gloves hearing protection are recommended during...

Page 12: ...ke sure that any spilled fuel has been wiped up before starting the engine 2 5 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good s...

Page 13: ...you cannot smell or see Breath ing carbon monoxide can be lethal 8 Do not operate near openings to any building that can be occu pied in order to help avoid the exhaust hazard 9 Never use alcoholic be...

Page 14: ...e stored machine 5 Place the generator on a level surface Tilt ing or laying it on its side can cause fuel or oil leakage Support the frame with planks if required 6 Allow the engine exhaust to cool A...

Page 15: ...gine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspec...

Page 16: ...yone else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard prac...

Page 17: ...e The most important safety device on this equipment is an informed SAFE operator 3 2 SAFETY SIGN EXPLANATIONS 3 1 HOW TO INSTALL SAFETY SIGNS Be sure that the installation area is clean and dry Be su...

Page 18: ...nd windows are open N employerJAMAIS dans la maison ou dans des secteurs partiellement inclus tels que des garages M ME SI les portes et les fenetres soient ouvertes Only use OUTSIDE and far away from...

Page 19: ...rvicing adjusting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands Generatorshouldbekeptdryandnotoperated on wet or damp surfaces Close and secure...

Page 20: ...tral bonded to the frame The entire assembly is mounted within the frame for added protection and convenient access Alternator Outlets Circuit Breaker Engine see Controls sec tion and engine own ers m...

Page 21: ...checklist is provided for the opera tor It is important for both the personal safety and maintaining good mechanical condition that this checklist is followed Before operating the SurgeMaster Portabl...

Page 22: ...the engine Turn the valve on when running the engine and off when refuelling or not in use 4 5 1 ENGINE CONTROLS Always read the engine operator s manual supplied with the machine to familiarize yours...

Page 23: ...120v power each protected by a 20 amp pop up breaker SM5000CH One four prong twist lock outlet is used to provide 120 240Volt protectedbytwo20amppopupbreak ers One split duplex outlet for 120v protec...

Page 24: ...the source of the imbalance and correct depress the extended GFCI button to reset turn on or reconnect the load OPERATING HINTS Position frame on a level area to minimize the chance of spilling fuel...

Page 25: ...require up to 3 x its running watts at start up In other words wattage will spike at starting and level off to running continuous wattage when it is operating normally See wattage chart RESISTIVE LOAD...

Page 26: ...0 Television tube 43 flat screen 300 190 300 190 Drill 3 8 4 amps 600 440 Air Conditioner 10000 BTU 2200 1500 Drill 1 2 5 4 amps 900 600 Laptop Computer 200 250 200 250 Desktop Computer 600 800 600 80...

Page 27: ...not operate this generator in the rain or with wet hands Generatorshouldbekeptdryandnotoperated on wet or damp surfaces Close and secure all guards deflectors and shields before starting and operatin...

Page 28: ...shorts Use properly rated grounded 3 prong extension cords tools and appliances Do not operate at temperatures above 100 F 40 C to prevent overheating of the engine or generator Always run for a few m...

Page 29: ...er outage is to use a portable generator and run extension cords into the house to power chosen appliances Never connect a generator to a house electrical system without an appropriate transfer switch...

Page 30: ...r 6 months follow the engine manufactur ers recommendations for storage preparation 6 Store the machine inside in cool dry area Avoid storage areas with high humidity because that promotes rust and co...

Page 31: ...L 1 4 US gal 3 Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust...

Page 32: ...y use only new genuine parts for repair and replacement Genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer will not be responsible for...

Page 33: ...3 4 3 4 3 4 3 Weight kg lbs 68 150 85 187 4 122 269 68 150 85 187 5 122 269 Dimensions length width height Inch cm 22 x16 x16 55 8 x 40 6 x 40 6 22 x16 x16 55 8 x 40 6 x 40 5 25 5 x20 x21 64 7 x 50 8...

Page 34: ...72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5...

Page 35: ...ne is off Breaker tripped Reset breaker GFCI correct reason for breaker trip replace if defective Ensure machine is off Alternator problem Check connections receptacles at control panel inspect altern...

Page 36: ...rd For SM5000CH Generator Extention cord the right length and size to make the most of your generator Heavy Duty SJTW Cable 40 cold weather jacket Nema L14 30P 30a 125 250v Plug Nema L14 30R 30a 125 2...

Page 37: ...S 28 I IGNITION SWITCH 22 IMPROPER MAINTENANCE 32 INSPECTION 4 L L14 30R 23 LABELING 5 LABELLING INFORMATION 5 LUBRICANTS 31 M MAXIMUM WATTAGE 25 N NEUTRAL BONDED TO FRAME 6 29 NOISE 11 O OIL 31 OIL A...

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