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33

IX800 Operation & Service Manual

P/N 974-

4135

 Rev: 2.51

Burner Blower

Ref # Part #

Description

Qty

1

IX-3324

Rain Hood

1

2

IX-3323

Rain Hood Bracket

1

3

4045

Inlet Cone

1

4

4046

Impeller

1

Ref # Part #

Description

Qty

5

3821

Nylon Flat Washer

2

6

3837

Nylon Bushing

2

7

IX-3565

Burner Blower Weldment

1

8

4047

½ HP Motor 230V

1

1

2 3 4

5
6

7

8

Summary of Contents for IX800

Page 1: ...f Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 www sureflame ca Operation and Maintenance Manual WARNING Read and follow all installation and operating instructions before first...

Page 2: ...avec ce radiateur peut entra ner la mort de graves blessures et des pertes mat rielles ou des dommages la propri t r sultant d un incendie d une explosion de brulures d asphyxie d empoisonnement au m...

Page 3: ...Le radiateur est con u et approuv aux fins d utilisation comme radiateur de construction en conformit avec la norme ANSI Z83 7 CSA 2 14 La fonction principale des radiateurs de construction est de fou...

Page 4: ...and Propane Installation Codes CSA B149 1 Periodically monitor levels of CO CO2 and NO2 existing at the construction site at the minimum at the start of the shift and after 4 hours Provide ventilation...

Page 5: ...du propane CSA B149 1 de l Association canadienne de normalisation Surveiller p riodiquement les niveaux de CO de CO2 et de NO2 sur le chantier de construction au moins au d but du quart de travail e...

Page 6: ...fications 7 Installation 8 Operating Instructions 13 Maintenance 14 Troubleshooting Chart 17 Wiring Diagrams 29 Parts Diagrams 31 Table des mati res Sp cifications 7 Installation 8 Mode d emploi 13 En...

Page 7: ...4A 1Ph 60Hz Minimum Temperature temp rature minimale 40 C 40 F Duct Diameter diam tre du conduit 20 or 2 x 16 Maximum Duct Length 100 30 5 m Venting Category I Fuel Consumption consommation de carbur...

Page 8: ...re gasoline of other liquids with flammable vapours are stored or used Le mod le Sure Flame IX est un radiateur au gaz combustion indirecte pr vu pour tre utilis principalement pour r chauffer tempora...

Page 9: ...0 6 m Combustion 18 po 45 cm Dessus 0 9 m Plancher Noncombustible Espace minimum requis pour les contenants de Gaz PL Sortie 20 pi 6 1 m Dessus et Cotes 10 pi 3 0 m Placez le radiateur de fa on appro...

Page 10: ...y connection Ventilation Cet quipement exige une ventilation vers l ext rieur de Cat gorie I Le raccord d vent devrait tre con u pour une pression n gative et construit de mat riaux ayant une r sistan...

Page 11: ...r is not in use 5 The installation must conform with local codes or in the absence of local codes with the Standard for the Storage and Handling of Liquedied Petroleum Gases ANSI NFPA 58 or the Natura...

Page 12: ...hows the amount of BTU s that various sizes of tanks will produce on the average at specific temperaturesandregularatmosphericconditions Frosting on the outside of the tank acts as an insulator reduci...

Page 13: ...ooled Mode d emploi 1 R gler la VALVE DE GAS SELECTION selon le type de gaz utilis NOTER La valve de s lection doit tre immobilis e a l aide du dispositif de verrouillage fourni a cet effet 2 S assure...

Page 14: ...re they are properly centered in the burner openings Inspect wires for cracks or evidence of overheating Ensure burner head screws are tight Ensure openings in orifice plate located inside the burner...

Page 15: ...s c bles S assurer que les vis de la t te de br leur sont serr es S assurer que les ouvertures de la plaque orifice situ e l int rieur du tuyau du br leur ne sont pas bloqu es S assurer que le joint d...

Page 16: ...ase to the bearings before starting Replacing Belts Warning Disconnect power before servicing belts The main blower uses a double belt transmission It requires the belts to be paired and both need to...

Page 17: ...to five tables Choose the appropriate table from the list below Chart A Burner blower does not start No spark No Flame Chart B Burner blower starts No spark No flame Chart C Burner blower starts Spark...

Page 18: ...Control box cooling fan doesn t work Heater stuck on standby Preheat relay 1 failure Green light on Orange light on Control box cooling fan on Heater stuck in standby Preheat relay 1 failure Preheat...

Page 19: ...ure 1 No spark after 30 seconds prepurge no visible arcing Three error flashes on ignition controller Burner motor shuts down after 45 seconds of postpurge Ignition transformer failure 3 Igniter short...

Page 20: ...ge or too many items on circuit Poor quality power such as from a generator Improper voltage Incorrect motor RPM Incorrect VFD frequency setting Main blower motor won t turn VFD works or noisy VFD tri...

Page 21: ...en connected to propane Main blower fan starts then shortly after supply panel breaker trips L1 3 phase missing L1 fuse blown L1 contact on power selector switch failure Green light on Orange light an...

Page 22: ...r turns off One error flash on ignition controller Damaged or unbalanced burner blower impeller 1 Orange light always off Preheat relay 1 failure Orange light burned out Orange light always on Preheat...

Page 23: ...urs en marche Le ventilateur de la bo te des commandes est toujours en marche D faillance du thermostat de pr chauffage D faillance du relais 1 de pr chauffage Le t moin vert est toujours allum Le rad...

Page 24: ...gnotement simple du t moin d erreur sur la commande d allumage apr s 30 secondes D faillance du commutateur de d bit d air 1 Le commutateur de d bit d air est r gl une trop haute pression 1 Les condui...

Page 25: ...v e 3 Le br leur ne s allume pas ou s allume parfois avec une mauvaise combustion Le t moin d erreur de la commande d allumage clignote trois fois Cr pine bouch e ou sale 3 Pression de la rampe gaz tr...

Page 26: ...st bruyant Le variateur de fr quence se d clenche Le moteur du ventilateur principal ne se met pas en marche si on appuie sur le bouton manuel D faillance du moteur soufflerie principal Le moteur souf...

Page 27: ...sive Grondement du br leur Radiateur branch l alimentation au propane liquide Pression de la rampe gaz trop lev e La valve de s lection du gaz est r gl e au gaz naturel alors que l appareil est branch...

Page 28: ...e de carbone sort de l chappement La valve de s lection du gaz est r gl e au propane alors que l appareil est branch au gaz naturel Bruit et ou vibration dans le ventilateur du br leur Mauvaise combus...

Page 29: ...R S T GND IX800 WIRING DIAGRAM Fan Thermostat 30 C NO below 30 C Main Power Electrical Chassis Fan 230V Tilt Switch WHT M Burner Motor 230V Blower Motor 230V Output Limit Switch resettable 300 F Hi T...

Page 30: ...Pressure Sw F2 F1 Burner Motor Power OUT Burner Motor Power IN NC Ignition Controller Flame Rod Signal F S Flame Rod W Thermostat Signal Input 24VAC External Thermostat 2 3 Jumper Plug NO Constant 24...

Page 31: ...5 9432 Bushing Split Taper 1 6 1042 Belt 2 7 IX 5852 Idler Roller 1 8 11596 Belt Tensioner 1 9 IX 5634 Belt Tensioner Bracket 1 Ref Part Description Qty 10 3500 Split Taper Bushing 1 11 1043 Blower Sh...

Page 32: ...6 Ignition Transformer 1 4 7724 Flexible Seal 3 3 5 1305 Flame Rod 1 6 1306 Igniter 1 Ref Part Description Qty 7 IX 3751 Burner Pipe Assembly 1 8 IX 3157 Burner Head 1 9 IX 3198 Burner Gasket 1 10 WR8...

Page 33: ...er Ref Part Description Qty 1 IX 3324 Rain Hood 1 2 IX 3323 Rain Hood Bracket 1 3 4045 Inlet Cone 1 4 4046 Impeller 1 Ref Part Description Qty 5 3821 Nylon Flat Washer 2 6 3837 Nylon Bushing 2 7 IX 35...

Page 34: ...ff Valve 2 4 11582 Flange 1 5 6123 Ball Valve 1 6 3538 Close Nipple 5 7 3942 Black Tee 1 8 IX 3793 Test Port Nipple 1 Ref Part Description Qty 9 6661 1 x 5 Black Nipple 1 10 6124 90 Elbow 4 11 3935 Bl...

Page 35: ...op RTD Cover 1 4 IX 5577 Motor Frame 1 5 IX 5902 S Lock 2 6 IX 5587 2 x 16 Duct Adapter 1 7 IX 5787L LH Panel Assembly 1 8 IX 5594 Side Limit Switch Cover 1 Ref Part Description Qty 9 4133 Output Limi...

Page 36: ...85 F 1 15 IX 5827 Motor Drive 1 16 4072 Fan 230V 1 17 WRS 178 Thermostat Receptacle 1 Ref Part Description Qty 18 SE 4716 Thermostat Jumper Plug 1 19 4060 Fuse Block 40A 1 20 4055 Protective Cover 40A...

Page 37: ...37 IX800 Operation Service Manual P N 974 4135 Rev 2 51 Electrical High Voltage 19 20 18 17 27 21 28 29 22 30 24 25 26 1 31 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 32 33...

Page 38: ...y 6 9823 Distributor Strip 2 7 1308 Ignition Controller 1 8 9872 Relay 24V 2 9 IX 5838 RTD Controller 2 1 2 3 4 5 6 7 8 9 Electrical Low Voltage Ref Part Description Qty 1 8024 Fuse T5A 1 2 IX 5709 Ai...

Page 39: ...39 IX800 Operation Service Manual P N 974 4135 Rev 2 51 Sure Flame Products A Division of Haul All Equipment 4115 18 Avenue North Lethbridge Alberta T1H 5G1 Canada www sureflame com...

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