TROUBLESHOOTING
Condition
Possibe Cause
Correction
Motor will not operate or motor
Damaged or stuck solenoid; most likely
Caution: disengage clutch before performing
runs in one direction only
caused by not holding the inner nut to
this test to prevent powering the wire rope drum.
keep the stud from turning when
If a solenoid sticks once, it is likely to stick again
attaching wire to solenoid
and must be replaced immediately. Tap solenoid
to free stuck contacts. Check by applying
voltage to the small solenoid terminal. Be sure
solenoid is grounded back to source. A solenoid
that is not stuck will make an audible click when
first engaged.
Switch inoperative
Replace switch
Broken wire or bad connection
Check for poor connections
Damaged motor
Return to Authorised Superwinch Repair Centre.
Solenoids not grounded
Check the ground path between battery
negative and solenoid base.
Winch will not shut off
Solenoid stuck “on”
If solenoid sticks on, reverse direction and hold
trigger switch on until the power lead can be
disconnected, A safety disconnect switch is
available as an accessory.
Motor runs extremely hot
Long period of operation
Allow to cool.
Damaged motor
Return to Authorised Superwinch Repair Centre.
Damaged brake
Return to Authorised Superwinch Repair Centre.
Motor runs but with insufficient power
Weak battery
Recharge or replace battery. Check charging
or line speed
system.
Battery to winch wire too long
Use larger wire.
Poor battery condition
Check battery terminals for corrosion. Clean,
retighten and coat with thin film of grease to
prevent further corrosion.
Poor ground
Check and clean connections.
Damaged brake
Return to Authorised Superwinch Repair Centre.
Motor runs but drum does not turn
Clutch not engaged
Engage clutch.
Winch runs backwards
Motor wires reversed
Recheck wiring.
Solenoids wired incorrectly
Recheck wiring.
Will not hold load
Excessive load
Reduce load or double line.
Worn or damaged brake
Return to Authorised Superwinch Repair Centre.
09
TROUBLESHOOTING
09-1