Superior WCT4820WS Installation And Operation Instructions Manual Download Page 4

Building a Fire

(starting and maintaining a fire)

To start a fire, place several crumpled up balls of 

newspaper in the firebox.  Place small dry pieces 

of kindling on top of the paper, criss-crossing the 

kindling so that there are air spaces in between. 

Keep the fuel far back enough so that air can 

get underneath. Open the air controls fully and 

light the newspaper. Once the newspaper and the 

kindling is well ignited, close the door.  Once the 

kindling fire is well established, cord wood can 

be added (see 

Primary Air Combustion Control 

section for proper operation of the air controls).

The unit will burn best with 2-3 pieces of cord 

wood spaced 1 to 2 inches apart and allowing 

air to get under the fuel.  Criss-crossing or ar-

ranging the fuel so that air can get underneath, 

will help the fire to get started easily. The unit 

should be operated with the air control fully open 

long enough to get the cord wood well ignited.

COMBUSTION CONTROLS

Primary Air and Air Boost Controls

There is no flue damper in the WCT4820WS 

fireplace.  As is common with air tight stoves, 

the combustion air control sets the flow of air 

entering the firebox.  This allows for a more 

precise control of the fire.  The combustion air 

control is located below the door on the left side.  

The main source of air (primary air) entering 

the firebox can be diminished by moving the 

air combustion control from left to right. The 

primary air is fully opened when the air control 

is completely moved to the left. The air control 

device can also be used to add an extra boost of 

air especially during fire start up and reloading 

of the unit. Pulling the air combustion control 

will induce an air boost at the base of the fire 

allowing an easier fire start up. When the fire is 

well established, the control can be pushed in 

to shut down the air boost allowing for a longer 

burn time. The combustion air control should 

be in the closed position (primary air and air 

boost) when the fireplace is not in use.  This 

will minimize air leakage up the chimney.  The 

combustion air control should be opened before 

opening the door to minimize the possibility of 

back draft coming into the room.

Accelerated Combustion

The maximum heat output for the WCT4820WS 

fireplace is achieved by burning with the door 

closed and the combustion air opened and 

pulled out.  By this method, the WCT4820WS 

fireplace can produce up to 55,000 BTU of 

heat per hour.  However, it will be necessary 

to reload with wood every one or two hours.  

This is the least efficient method of burning the 

WCT4820WS fireplace.

Use caution when firing with the combustion 

air control wide open.  Only burn cord wood 

in this manner.  Small dry pieces of softwood 

and construction scraps will burn very intensely 

using this method and may damage the firebox.

Figure 1

Slow

Push to Close

Air Boost

Pull  to  

Open

Air Boost

Medium

Accelerated

       WARNING 

Be careful adding wood fuel to the 

fire or handling fireplace tools such 

as shovels, tongs or pokers.

       WARNING 

The bottom refractory can be 

cracked by excessive abuse such 

as tossing heavy logs onto the 

grate or gouging with fireplace 

tools. Exercise caution when 

adding wood to your fireplace.

OPERATING THE FIREPLACE

Fuel - 

USE SOLID NATURAL WOOD FUEL 

ONLY.

   

This appliance is designed to burn 

dry seasoned natural wood only (see 

Page 6

 

for a list of prohibited fuels). Failure to burn 

proper fuels only will void the cert

ification and 

the warranty of the appliance.

 Hardwoods are 

preferred to softwoods since the energy content 

of wood is relative to its density.  Hardwoods 

will result in a longer burning fire and less fre-

quent refueling.  A moisture content of 15% to 

20% (seasoned) is recommended.  Wood that 

has been cut and split and let to dry under a 

cover for a period of one year will usually meet 

that criteria.  The required drying time will vary 

depending on the climate. Wood that is packed 

tight together will take longer to dry. Seasoned 

wood is darker in color than wet wood and will 

have visible cracks in the grain on the ends.  

Excessively wet wood will be difficult to burn 

and will result in lower efficiency, increased 

creosoting and deposits on the glass and in 

the chimney.  Excessively dry wood will burn 

well but will also have higher emissions and 

shorter burning time.

DO NOT OVERFIRE THIS HEATER

Attempts to achieve heat output rates that 

exceed heater design specifications can result 

in permanent damage to the heater.

First Fires

Before using the fireplace make sure to remove 

the plastic wrapping and EPA label on door. 

Remove any glue residue left by the label 

using mild soap.
The first five or six fires should be small fires 

of short duration (about 30 to 60 minutes)

.  

This will help cure the refractory bricks. During 

the first few fires of this appliance there may 

be some odor and smoke due to the curing of 

the paint, dust accumulation and burning off of 

lubricants used in the manufacturing process.  It 

may set off a smoke alarm located in the same 

room.  For this reason the room should be well 

ventilated for the first few fires.

Medium Combustion

This is the recommended mode of operating 

the WCT4820WS fireplace and should be the 

one normally used since it will deposit the least 

amount of creosote on the glass and in the 

chimney.  The combustion air control must be 

3/4 closed and pushed in to close the air boost 

(

Figure 1

)

.  The precise setting will depend on 

many factors, including chimney length and 

the moisture content of the wood.

For instance, a long chimney will necessitate 

closing the damper more.  To obtain the proper 

combustion, close the damper completely, then 

open it about 1/4” to 1/2”.  Three medium size 

pieces of wood should be burning on a bed of 

hot coals. The heat output will be approximately 

30,000 BTU per hour and the loading time will 

be about every 3-4 hours.  Softwoods may be 

burned using this method but the time will be 

substantially reduced.

Slow Combustion

When the air combustion control is completely 

closed, the fireplace is in a slow combustion 

phase. If the hearth is hot enough, slow com-

bustion will not extinguish the fire, but there 

will be a noticeable change in the flame pattern. 

The flames will be slow and may appear dirty if 

the wood is too wet (moisture content of 20% 

and more). Do not allow the wood to burn 

without flame, since this will produce excessive 

creosote in the unit.

Creosote may accumulate on the glass door. 

This method of burning should be used only 

after operating the WCT4820WS fireplace with 

the air control opened 

(

Figure 1

to produce a 

hot fire for about an hour or at medium pace 

for at least three (3) hours. Slow combustion 

can be used at night in order to reduce the heat 

output and to prolong the burn. The loading 

time will be between 6-8 hours.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

4

Summary of Contents for WCT4820WS

Page 1: ... Cert No 537 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING Hot Do not touch The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli ance Severe burns may result Carefully supervise children in the same room as appliance If small children are present in the home it is recommended that this appliance be fitted with an...

Page 2: ...e unat tended while it is burning WARNING Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air WARNING Neither the manufacturer nor the seller warrants smoke free operation nor are we respon sible for inadequate system draft caused by mechanical systems general construction conditions inadequate chimney heights adverse ...

Page 3: ... fireplace installation consult the local authorities to obtain your buildingpermitandcheckyourlocalbuilding codes Installthefireplaceonlyasdescribed in these instructions and using only IHP components This fireplace has been tested for CAN ULC S610 M87 and ANSI UL 127 under report number 3011202 It has also been tested for EPA 40 C F R Part 60 section 60 532 b Certificate number 537 The WCT4820WS...

Page 4: ...of prohibited fuels Failure to burn proper fuels only will void the certification and the warranty of the appliance Hardwoods are preferred to softwoods since the energy content of wood is relative to its density Hardwoods will result in a longer burning fire and less fre quent refueling A moisture content of 15 to 20 seasoned is recommended Wood that has been cut and split and let to dry under a ...

Page 5: ...dtoprovidesmoke free operation Occasionally there may be a smallamountofsmokinguponlightingthefire until the chimney heats up but this should not continue If the fireplace continues to smoke it is probably for one of the following reasons A Negative pressure in the house As the fire burns air goes up the chimney This air must be replaced through leakage intothehouseorthroughtheoutsideairduct When ...

Page 6: ...o ensure that sparks and hot embers coming out of the chimney are not igniting the roof 6 Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector What does Well Seasoned mean When a tree is cut down the wood is green full of sap and moisture This moisture content can exceed 80 which must be reduced to less than...

Page 7: ...amic baffle 7 Remove the rear ceramic baffle To install the new refractories follow the above steps in reverse DOOR INSTALLATION The door must be installed only when the installation of the WCT4820WS fireplace is completed All you have to do is fit the male part of the hinge already on the door to the female part which is on the fireplace To remove the door simply pull the door up from the hinges ...

Page 8: ...nal support is needed The WCT4820WS fireplace may be installed directly on the floor or on a raised base for proper guidelines refer to Hearth Extension Requirements and a minimum of 6 8 2 m measured from the base of the appliance to the ceiling is required Whenselectingthelocation thechimneyoutlet positionandthedirectionofthewindareimpor tant factor affecting the chimney performance To allow a ma...

Page 9: ...he fireplace mustbecoveredwithanon combustiblemate rial tile marble stone etc SeeFigures7and8 Cold climate INSTALLATIONS Climates where temperatures will fall below 32 F 0 C The heating performance of the appliance will vary depending upon the level of insulation house design how the appliance is operated etc If this fireplace is being installed in a cold climate it is especially important to seal...

Page 10: ...nsions specifications colors and pricesaresubjecttochangeordiscontinu ance without notice All framing dimensions calculated for 1 2 dry wall at the fireplace face If sheathing the chase or finishing with other thickness materials calculations will need to be made Thefireplacemustnotbeincontactwith any insulation or loose filling material Cover the insulation with Drywall panels around the fireplac...

Page 11: ...sed To Cover Chase Opening 8 Level 8 2 4 m Level Outside Base Insulation Thermal Barrier Solid Continuous Surface NOTE Itisrecommendedthatthechase wallsandfloorbeinsulatedinthesame manner using the same insulation as the rest of the building below the attic SEE NOTE Nailing Flanges Four nailing flanges are provided to secure the fireplace to the floor see Figure 11 Bend the nailing flanges down so...

Page 12: ...rd of the WCT4820WS fireplace not flush it will be necessary to purchase two adjustable lengths H8951 When installing the double outlet system the hotairoutletscanbeinstalledinthesameroom as the fireplace or one or both of the outlets can be installed in adjacent or upper rooms Installing the ducts at different elevations will tend to exhaust more heat out of the higher outlet Figure 15 Frame Gril...

Page 13: ...t and blocking the upper louver of the fireplace CENTRAL FORCED AIR KIT NOT TESTED UNDER EPA CERTIFICATION The knock outs provided on the back and on the sides of the WCT4820WS fireplace allow the connection of insulated flexible pipe which enables you to heat adjacent rooms up to 50 feet from the fireplace The ducting system must be installed as de scribed below A Fix the adaptor at the back and ...

Page 14: ...from the basement or garage D The air intake should be installed where it is not likely to be blocked by snow or exposed to extreme wind and away from automobile exhaust fumes gas meters and other vents E The duct and register may be installed above or below floor level The following components are required Outside air kit UZI includes 4 inch flex that goes up to ten 10 feet long 4 Adaptor for fir...

Page 15: ...el WCT4820WS may be installed only with Security Chimneys International Ltd 6 diameter chimney systems 3 A chimney venting a fireplace shall not vent any other appliance 4 The minimum chimney height is 12 feet 3 7 m In altitude add 18 450 mm to the chimney for every 2 000 feet 600 m above sea level 5 All chimney installations must include at least one support The maximum length of chimney that can...

Page 16: ...h roofing pitch see Figures 24 and 25 For sloping roofs place the flashing under the upper and on top of the lower shingles Nail the flashing to the roof using roofing nails 6 Place the spacers and the storm collar over the flashing and tighten it with the bolt supplied Finally seal the joint between the stormcollarandthechimney usingsilicone caulking 7 Install the chimney cap Once the chimney cap...

Page 17: ...b bob to line up the center of the hole Cut a hole for the chimney in the ceiling floor Frame this hole as described previously refer to section Chimney Instal lation Instructions 5 From below install a firestop See Figure 23a 6 A support ST or SO must be used on the first 15 section 5 m 7 Continue with the regular installation AC Chimney 1 Install the first elbow Turn it in the required direction...

Page 18: ...1 8 156 mm 11 280 mm 14 1 8 359 mm 16 7 8 429 mm 18 7 16 468 mm 23 584 mm 26 3 16 665 mm B 27 11 16 703 mm 33 1 2 851 mm 50 7 8 1292 mm 62 1 2 1588 mm 72 5 8 1845 mm 78 7 16 1992 mm 95 3 4 2432 mm 107 3 8 2727 mm 30 A 9 3 8 238 mm 12 3 8 314 mm 21 3 8 543 27 3 8 695 mm 32 5 8 829 mm 35 5 8 905 mm 44 5 8 1134 mm 50 5 8 1286 mm B 25 3 4 654 mm 31 787 mm 46 1 2 1181 mm 57 1448 mm 66 1676 mm 71 1 4 18...

Page 19: ...1 1 8 x 30 3 4 45º 283 mm x 518 mm 11 1 8 x 20 3 8 S2100 HT6000 AC 6 dia 30º 327 mm x 881 mm 12 7 8 x 34 11 16 30º 380 mm x 972 mm 15 x 38 1 4 Table 5 Figure 30 Drywall Insulated Wall Insulated Wall Radiation Shield Figure 28 Offset Chimney Installation Figure 29 Insulated Wall Radiation Shield Support Straps ACRS Chimney AC Starter Section Straps Rain Cap Collar Roof Flashing Offset Support Frami...

Page 20: ...with the support CHIMNEY MODEL MAXIMUM HEIGHT OF SUPPORTED CHIMNEY OFFSET SUPPORT ROOF SUPPORT ASHT HT6103 6 dia 28 feet 8 54 m 29 feet 8 84 m S2100 HT6000 6 dia 18 feet 5 49 m 20 feet 6 1 m AC 6 dia 40 feet 12 19 m 50 feet 15 20 m Table 6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual a chimney chase is considered a part of the chimney system rather than part of a building...

Page 21: ...t Firestop Tubinox or Projet SS Stainless Steel Liner Insulated Length Masonry Chimney New or Existing Tubinox or Projet SS Liner Must Slide at Least 2 Inside Length 6 8 Available from Security Chimneys NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE 21 INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION WARNING Before starting the installation the masonry chimney must be inspected by a qualified chimn...

Page 22: ...able length 8 dia 2 5 7B26ZL2A H8951 Length two 2 feet 8KL2 H8954 Length one 1 feet 8KL1 H8953 Wall radiation shield 8 I D 7B26ZR H8952 Optional installation accessories uNot tested under EPA certification If installed this appliance no longer qualifies for EPA certification Check with local authorities having jurisdiction for requirements in your area vNot for sale in the US Fireplace Kits Descri...

Page 23: ... PR SR2218 1 Snap disc blower VTU Bracket secondary air tube PR SR2214 Hinge assembly fireplace and door PR SR2395UL Door handle rod and mechanism PR SR2118 Door handle and brass cap PR SR2325 Door handle brass cap POIGNE002 Gasket door 73 5 8 dia PR SR1823G Gasket glass 69 5 16 dia PR SR1685D Blower 250 CFM for central forced air kit BISZY BISZY Blower variable speed control with decorative wall ...

Page 24: ...teel Chimney 6 I D and 8 O D Double Wall Stainl Steel Listed to CAN UCL S604 and UL 103HT Description Part Cat No Lengths and Misc Chimney Components 8 length 6 Dia 6L8 6L8 12 length 6 Dia 6L12 6L12 18 length 6 Dia 6L18 6L18 24 length 6 Dia 6L24 6L24 36 length 6 Dia 6L36 6L36 48 length 6 Dia 6L48 6L48 Adjustable Length 12 6 Dia 6LA 6LA 15º elbow 6 Dia 6E15 6E15 30º elbow 6 Dia 6E30 6E30 Rain Termi...

Page 25: ...48 6LL48 Adjustable Length 7 to 11 6 Dia 6L7A 6L7A Split Base Tee 6 Dia 6LT 6LT Tee Cap 6 Dia 6TCS 6TCS Twist Lock Tee Cap 6 Dia 6LTC 6LTC Elbow 30º 6 Dia 6LE30 6LE30 Elbow 45º 6 Dia 6LE45 6LE45 Elbow 90º 6 Dia 6LE90 6LE90 Rain Termination Cap regular 6 Dia 6LCS 6LCS Rain Termination Cap deluxe 6 Dia 6LCC 6LCC Spark Arrester Screen universal spark arrester band PE PE Supports Top Support 6LST 6LST...

Page 26: ...26 NOTES ...

Page 27: ...normal use with approved fuels listed in the Operation Manual provided with the product This includes burning such fireplace fuels as wood and natural or propane gas Fuel products with abnormal burning characteristics including but not limited to fuel such as driftwood coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cau...

Page 28: ...rts See Page 23 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your IHP distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information 1 The model number of the appliance 2 The serial number of the appliance 3 The part number 4 The d...

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