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Superior Signal Company LLC 

 

AccuTrak

 ®

 VPX-WR 

User’s Manual

 © 2015 

18

 

 
 

SOUND  GENERATOR  APPLICATIONS 

 
 

 DESCRIPTION  

 
 
The Sound Generator and the VPX-WR form a non-invasive leak detection system capable 
of  finding  leaks  in  enclosures,  such  as  tanks,  vessels,  automobiles,  aircraft,  buildings  or 
any other area that needs to be leak-free.

 

 
The  SG-2  is  an  ultrasonic  sound  source  of  miniature  size  that  is  used  to  "pressurize" 
rooms and enclosures with its sound.  This sound is above the human hearing range, and 
cannot  be  heard.    It  can penetrate through minute cracks, even ones that are not directly 
behind the leak point, and exit through it.  It can thus trace the path a gas, or a liquid, will 
take to cause a leak. 
 
The VPX-WR receives the ultrasonic sound that escapes from the leak point, processes  it 
and displays its strength.  The bigger the leak is, the higher the volume in the headset. 
 
 

 OPERATION  

 
To use the system, the sound generator must be turned ON.  Simply push the ON button 
on top once and the red LED will illuminate to indicate that it is ON.  To turn it OFF, push 
the  same  button  again  and  the  red  LED  will  go  off.      Place  the  SG-2  in  a  tank,  hatch, 
aircraft,  walk-in  cooler  etc,  go  to  the  other  side  and  close  the  door  or  window  or  other 
cover and search with the VPX-WR to find where you can hear sound, just like as if you are 
searching for air leaks. 
 
 
TIPS ON USE: 
 

 

To prevent standing waves in a tank select the burst mode. 

 

 

Be  sure  the  area  to  be  tested  is  dry  as  capillary  tension  in  the  water  may  block  the 
passage of sound. 

 

 

To  test  an  enclosure,  turn  the  Sound  Generator  ON  and  place  it  inside.    Seal  the 
enclosure, and turn the VPX-WR ON.  Start from a low sensitivity and check if you can 
hear  any  sound.    If  you  can,  check  the  area  of  interest and note the points where the 
intensity is high.  If you cannot hear any sound, increase the sensitivity and repeat the 
previous step.  Use Post-it-Notes to stick at points where you have located the sound 
and write the perceived intensity or use different colors for different intensities.  When 
you  finish,  step  back  and  observe  the  pattern  of  the  notes.    It  will  show  you  where 
problems might be concentrated, like in the case of a warped door.  

 

 

Thin  tanks  may  resonate,  creating  a  false  leak  signal  on  the  surface.    If  this happens 
put  a  small  piece  of  open  cell  foam  (like  the  type  in  the  case)  in  the  nose  of  the 
generator to reduce its power. 

Summary of Contents for AccuTrak VPX-WR

Page 1: ...Model VPX WR USER S MANUAL www SuperiorSignal com Superior Signal Company LLC 2015...

Page 2: ...TIONS______________________________ 12 Steam Leaks SteamTraps Valves Internal Leaks in Hydraulic Systems___________________________ 13 Mechanical Vibrations Troubleshooting______________________ 14 Be...

Page 3: ...ignal Once the signal has been captured the dominant frequency will be heard in the headset Leaks normally sound like a harsh hissing noise which ascends in pitch as you approach the source When you r...

Page 4: ...tuning Power is provided by a unique Nickel Metal Hydride NiMH battery pack conditioned through a voltage regulator and supervised by a battery protector condition indicator The housing for all this t...

Page 5: ...nsor horn shown in the figure above left houses the sensor and provides with the threads a mounting to attach the horn restrictor which is used to collimate the sound to narrow the field of view to he...

Page 6: ...he instrument and push them together CAUTION Be VERY careful while wearing the headset around machinery The headset is also a hearing protector attenuating the background noise which can make you thin...

Page 7: ...while the Het is always indicating the background noise Leave the vinyl protector on the horn to protect the edge from becoming deformed when bumping it This may save the horn threads if you drop it...

Page 8: ...l Below this noise floor that you ve set and for a frequency band of 4kHz around 38kHz the heterodyne section will give you an indication that there may be something there to check as you pass a point...

Page 9: ...spected area if the system permits it Air flowing through the water will generate bubbles which burst and create ultrasonic shock waves making it easier to detect Another technique that may be applied...

Page 10: ...components These sounds differ from leaks because they are rhythmic i e they follow the engine motion unlike leaks which stay almost constant The same is true with mechanical vacuum pumps The nose con...

Page 11: ...NG THE TOUCH PROBE IN THE NOSE CONE Insert the touch probe in the fitting in the horn restrictor and tighten the knurled nut This nut must not be loose because it will generate noise in the measuremen...

Page 12: ...the alignment All 1 4 tubing type fittings from Swagelok will fit into the Nose Cone You can use tubing up to 15 long 5m Longer tubing lengths attenuate the sound The easiest way to make a wave guide...

Page 13: ...obvious by the constant rushing sound within the trap There are a number of different types of traps which make different sounds during normal operation Thermostatic traps are the easiest to test sinc...

Page 14: ...added sound and can be detrimental on the system itself This extra noise background may make it more difficult to find the leak Again pressurizing the system with nitrogen before fluid is introduced...

Page 15: ...sound can be used to determine the lubrication condition of a bearing Lubricating and listening at the same time will tell you when to stop since the sound should decrease as you inject grease when s...

Page 16: ...tes ultrasound which is then translated by the Het block and sent to the output of the VPX WR Please refer to your vibration analyzer s user manual for instructions as to how to configure its input pa...

Page 17: ...f there is strong background noise Start testing new machines or new bearings first This will help you establish a base line in the amplitude and the nature of the harmonics present at the test point...

Page 18: ...s CORONA Corona is a form of plasma current flow that is found around higher voltages like transmission lines It is invisible in the visible spectrum however under certain conditions a bluish glow can...

Page 19: ...he red LED will go off Place the SG 2 in a tank hatch aircraft walk in cooler etc go to the other side and close the door or window or other cover and search with the VPX WR to find where you can hear...

Page 20: ...he battery charge the battery supervisor will shut the instrument down This may happen during the detection of a leak which will require more power to be delivered to the headset thus causing the inst...

Page 21: ...are at the sole discretion of Superior Signal Company LLC Maximum liability under any circumstance shall be limited to replacement of unsatisfactory product Recommendations and product information ar...

Page 22: ...us use Average Charging Time 4 hours Low Battery Indicator Flashing LED when 1 hour of use remains Physical Construction Hard Anodized Aluminum Housing with padded grip Dimensions Cylindrical Outer Di...

Page 23: ...amount of gas in cubic feet per minute or liters per minute Noise Any unwanted signal competing with the one of interest Reynolds number An index which shows if the flow is turbulent or not Numbers un...

Page 24: ...Superior Signal Company LLC AccuTrak VPX WR User s Manual 2015 23 NOTES...

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