Superabrasive Lavina 30G-S, User Manual

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Superabrasive Owner’s Manual – LAVINA® 30G ‐ S 8/2014
4
WARRANTY AND RETURNS
3
1. GENERAL INFORMATION
Preface 5
Manufacturer 5
General Description 5
Machine Characteristics 5
LAVINA® 30G ‐ S Main Design 5
Environmental Conditions 6
Vacuum Connection 6
Technical Data 6
Vibrations 6
Sonorous Emissions 6
Label Data 6
Customer service 6
2. SAFETY INSTRUCTIONS
Recommended Use 6
Prohibited Use 6
Preparation for Work 7
Protection Devices 7
Arrest Functions 7
Safe Use
Propane Safety 7
Fire Safety 7
Emission 7
Hazard Communication 7
Local Agencies and Regulations 8
Residual Risks 8
Before You Begin 8
Operating the Machine 8
After Work is completed 8
The Work Area 8
Personal Protective Equipment (PPE) 8
Testing 9
Operator 9
Propane Cylinders 9
Refueling Cylinders 9
Storage Cylinders 10
Transporting Cylinders 10
3. HANDLING AND TRANSPORTATION
Adjusting the handle 10
Lift the machine from work
to tool mounting position 11
Lifting 11
Storage 11
Mounting of Guard Assembly 12
4. OPERATION
Preliminary Controls 12
Water Flow Control Unit 12
Adjusting and Mounting Tools 12
Frame Blocking( U ‐ Joint) 12
Alarm 12
Control Board 13
Starting the Machine 13
Operating Machine 13
Stopping Machine 13
5. TOOLS AND ACCESSORIES
Weights 14
Tool Holder Key 14
Foam Plate 14
Security Plate for Quickchange Pads 14
6. POPULAR TOOLS AND APPLICATIONS
Tools 15
7. EXPLODED VIEW
General Exploded View 16
Top Cover Exploded View 1 16
Planetary Drive Exploded View 16
Top Cover Exploded View 2 16
Bottom Cover Exploded View 1 17
Bottom Cover Exploded View 2 17
Carriage Exploded View 17
Tool Holder Exploded View 17
8. MAINTENANCE AND INSPECTION
Remark 18
Mechanical parts 18
Cleaning 18
Check Hourly 18
Check Daily 18
Check and replace after the first 8 working hours 18
Check and replace after the first 15 working hours 18
Check and replace every 50 Working Hours 19
Check and replace every 200 Working Hours 19
Check and replace every 400 Working Hours 19
Vacuum 19
Water Leaks 19
Mechanical Parts 19
Electrical System 19
9. TROUBLESHOOTING
9.1 Engine 20
9.2 Checking and changing the oil 20
9.3 Separating the head from the carriage 20
9.4 Dismounting/mounting of the engine 21
9.5 Replacing the clutch 22
9.6 Dismounting and Mounting Tool Holders to
change Buffers and Spiders, Changing V ‐ Rings
and Felt ‐ Rings 22
9.7 Tensioning and Replacing the Planetary Belt 23
9.8 Tensioning Used Planetary Belt 23
9.9 Mounting and Tensioning a new Planetary Belt 24
9.10 Checking the Tensioning of the Belt 24
9.11 Replacing the Pulley Units 25
9.12 Mounting the belt 26
10. DISPOSAL
27
11. MANUFACTURER’S CONTACTS
27
12. SPARE PARTS
ASSEMBLY AND PARTS SPECIFICATIONS
28
1 General parts
/
for machines produced before Jan.1 2014/ 28
1 General parts
/
for machines produced after Jan.1 2014/ 28
.2 Top Cover 1 parts
/
for machines produced before Jan.1 2014/ 29
2 Top Cover 1 parts
/
for machines produced after Jan.1 2014/ 29
3 Engine Base Parts 30
4 Top Cover 2 parts 30
5 Planetary Drive Parts 31
5a. Pulley Unit Assembly 31
5b. Driving Pulley Unit 31
6 Water Supply parts
/
for machins produced before Jan.1 2014/ 32
6 Water Supply parts
/
for machines produced after Jan.1 2014/ 32
7 Bottom Cover 1 Parts 32
8 Tool Holder Parts 32
9 Bottom Cover 2 Parts 33
10 Control Board Parts 33
11 Carriage parts
/
for machines produced before Jan.1 2014/ 34
11 Carriage parts
/
for machins produced after Jan.1 2014/ 35
12 Engine parts 36