Superabrasive LAVINA 20N-S User Manual Download Page 7

Superabrasive

 

 

User

 

Manual

  

Original

 

Language

 

Lavina®

 

20N

S/

 

Lavina®

 

20N

S

HV

   

8/2014

 

7

 

 

damaged,

 

no

 

vehicle

 

should

 

cross

 

the

 

zone

 

where

 

electrical

 

cables

 

are

 

situated.

 

PROTECTION

 

DEVICES

 

 

The

 

machine

 

is

 

equipped

 

with

 

several

 

protection

 

devices

 

including

 

the

 

following:

 

An

 

emergency

 

stop

 

button

 

A

 

protection

 

skirt

 

and

 

hood

 

for

 

protecting

 

the

 

tool

 

plates.

 

These

 

devices

 

protect

 

the

 

operator

 

and/or

 

other

 

persons

 

from

 

potential

 

injuries.

 

Do

 

not

 

remove

 

them.

 

On

 

contrary,

 

before

 

using

 

the

 

machine,

 

please

 

ensure

 

that

 

all

 

protection

 

devices

 

are

 

mounted

 

and

 

function

 

properly.

 

The

 

Security

 

plate

 

prevents

 

the

 

QuickChange

 

pads

 

from

 

loosening

 

during

 

use.

 

ARREST

 

FUNCTIONS

 

 

Functions

 

of

 

arresting

 

the

 

machine

 

are

 

following:

 

Button

 

to

 

stop

 

the

 

motor

 

(category

 

1)

 

Emergency

 

button

 

(category

 

1)

 

SAFE

 

USE

 

 

 

The

 

Lavina®

 

S

 

is

 

designed

 

to

 

eliminate

 

all

 

risks

 

correlated

 

with

 

its

 

use.

 

However,

 

it

 

is

 

not

 

possible

 

to

 

eliminate

 

the

 

risks

 

of

 

an

 

eventual

 

accident

 

with

 

the

 

machine.

 

Unskilled

 

or

 

uninstructed

 

operator

 

may

 

cause

 

correlated

 

residual

 

risks.

 

Such

 

risks

 

are:

 

Position

 

Risks

 

due

 

to

 

operator’s

 

incorrect

 

working

 

position

 

Tangling

 

up

 

Risks

 

due

 

to

 

wearing

 

inappropriate

 

working

 

clothes

 

Training

 

Risks

 

due

 

to

 

lack

 

of

 

operational

 

training

 

NOTE

:

 

In

 

order

 

to

 

reduce

 

all

 

consequences

 

of

 

the

 

above

‐ 

mentioned

 

risks,

 

we

 

advise

 

that

 

machine

 

operators

 

follow

 

the

 

instructions

 

in

 

the

 

manual

 

at

 

all

 

times.

 

RESIDUAL

 

RISKS

   

During

 

the

 

normal

 

operating

 

and

 

maintenance

 

cycles,

 

the

 

operator

 

is

 

exposed

 

to

 

few

 

residual

 

risks,

 

which

 

cannot

 

be

 

eliminated

 

due

 

to

 

the

 

nature

 

of

 

the

 

operations.

 

BEFORE

 

YOU

 

BEGIN

 

 

Working

 

area

 

must

 

be

 

clear

 

from

 

any

 

debris

 

or

 

objects.

 

A

 

first

time

 

operator

 

must

 

always

 

read

 

the

 

manual

 

and

 

pay

 

attention

 

to

 

all

 

safety

 

instructions.

 

All

 

electric

 

connections

 

and

 

cables

 

must

 

be

 

inspected

 

for

 

potential

 

damages.

 

Ground

 

wire

 

system

 

of

 

the

 

power

 

supply

 

must

 

be

 

also

 

inspected.

 

Perform

 

general

 

daily

 

inspections

 

of

 

the

 

machine

 

and

 

inspect

 

the

 

machine

 

before

 

each

 

use.

 

Always

 

inspect

 

the

 

safety

 

devices:

 

Mount

 

the

 

Security

 

plate

 

for

 

the

 

Quickchange

 

pads.

 

The

 

emergency

 

break

 

must

 

be

 

clear

 

and

 

working

 

The

 

tool

 

protector

 

must

 

be

 

working

 

The

 

machine

 

must

 

be

 

clean

 

Never

 

operate

 

the

 

machine

 

in

 

the

 

rain!

 

Confirm

 

that

 

there

 

are

 

no

 

missing

 

parts

 

especially

 

after

 

transportation,

 

repair,

 

or

 

maintenance.

 

 

Before

 

filling

 

the

 

water

 

tank

 

with

 

water

 

make

 

sure

 

the

 

machine

 

is

 

not

 

working

 

and

 

the

 

main

 

switch

 

is

 

turned

 

off.

 

Before

 

turning

 

on

 

the

 

machine

 

make

 

sure

 

that

 

the

 

base

 

is

 

placed

 

on

 

the

 

floor,

 

the

 

machine

 

MUST

 

NOT

 

be

 

in

 

an

 

upright

 

position

 

when

 

turned

 

on!

 

OPERATING

 

MACHINE

 

When

 

operating

 

the

 

Lavina®

 

S,

 

make

 

certain

 

that

 

there

 

is

 

no

 

one,

 

but

 

you

 

around

 

the

 

machine.

 

Never

 

leave

 

the

 

machine

 

unattended

 

while

 

working.

 

The

 

electrical

 

cable

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

free.

 

The

 

water

 

hose

 

must

 

move

 

freely

 

and

 

must

 

be

 

damage

free.

 

Check

 

the

 

floor

 

you

 

will

 

work

 

on

 

to

 

make

 

sure

 

it

 

is

 

not

 

too

 

uneven.

 

If

 

this

 

is

 

the

 

case,

 

it

 

may

 

damage

 

the

 

machine.

 

 

AFTER

 

WORK

 

IS

 

COMPLETED

  

Clean

 

the

 

machine

 

and

 

its

 

surroundings

 

properly

 

 

Empty

 

and

 

clean

 

the

 

water

 

tank

 

Unplug

 

the

 

machine

 

and

 

wind

 

up

 

the

 

electrical

 

cable

 

Store

 

the

 

machine

 

in

 

a

 

safe

 

place

 

THE

 

WORK

 

AREA

 

Make

 

certain

 

that

 

people

 

or

 

vehicles

 

do

 

not

 

enter

 

the

 

work

 

area.

 

Avoid

 

cables

 

and

 

hoses

 

being

 

in

 

the

 

way.

 

Always

 

check

 

the

 

floor

 

for

 

debris

 

 

PERSONAL

 

PROTECTIVE

 

 

EQUIPMENT

 

(PPE)

 

Always

 

wear

 

safety

 

shoes

 

when

 

working

 

with

 

the

 

machine.

 

Always

 

wear

 

ear

 

protectors

 

when

 

working

 

with

 

the

 

machine.

 

All

 

personnel

 

in

 

the

 

immediate

 

work

 

area

 

must

 

wear

 

safety

 

glasses

 

with

 

side

 

shields.

 

Always

 

wear

 

safety

 

gloves

 

when

 

changing

 

the

 

tools.

 

Always

 

wear

 

clothes

 

suitable

 

for

 

the

 

work

 

environment.

 

OPERATOR

 

The

 

Lavina®

 

S

 

machine.

 

The

 

operator

 

must

 

know

 

the

 

machine’s

 

work

 

environment.

 

Only

 

one

 

operator

 

at

 

a

 

time

 

can

 

work

 

with

 

the

 

machine.

 

The

 

operator

 

must

 

be

 

properly

 

trained

 

and

 

well

 

instructed

 

prior

 

operating

 

the

 

machine.

 

The

 

operator

 

must

 

understand

 

all

 

the

 

instructions

 

in

 

this

 

manual.

 

The

 

operator

 

must

 

understand

 

and

 

interpret

 

all

 

the

 

drawings

 

and

 

designs

 

in

 

manual.

 

The

 

operator

 

must

 

know

 

all

 

sanitation

 

and

 

safety

 

regulations

 

pertaining

 

to

 

the

 

operation

 

of

 

the

 

machine.

 

The

 

operator

 

must

 

have

 

floor

 

grinding

 

experience.

 

The

 

operator

 

must

 

know

 

what

 

to

 

do

 

in

 

case

 

of

 

emergency.

 

The

 

operator

 

must

 

have

 

an

 

adequate

 

technical

 

knowledge

 

and

 

preparation.

 

Summary of Contents for LAVINA 20N-S

Page 1: ...LAVINA 20N S User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Page 2: ...Superabrasive User Manual Original Language Lavina 20N S Lavina 20N S HV 8 2014 2...

Page 3: ...d tear or deterioration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance...

Page 4: ...S HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 480VOLT 16 9 TROUBLESHOOTING 17 INDEX OF PROBLEMS AND SOLUTIONS 17 9 1 REPLACING POWER CORD AND PLUGS 17 9 2 DISMOUNTING AND MOUNTING TOOL HOLDER TO...

Page 5: ...de of two main component sections MAIN DESIGN The two main component sections are the carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work in...

Page 6: ...its of directives and harmonized standards from the European Union when the Lavina S is operated with the recommended tools and in normal conditions However as previously stated the operator must wear...

Page 7: ...e emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are no missing parts especially after...

Page 8: ...F 0o C therefore you should empty the water from the system using following steps Pull out the hose of the tank Fig 3 6 Using compressed air blow out the water from the system for the two positions of...

Page 9: ...2 to ensure that the machine is in working condition Check the potentiometer 8 and ensure that it is set at the working speed If working wet add water to the floor surface If working dry omit this ste...

Page 10: ...Fig 5 2 The additional weights depend on the tools it is not always possible to add weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A07 00...

Page 11: ...cations They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allo...

Page 12: ...anguage Lavina 20N S Lavina 20N S HV 8 2014 11 7 EXPLODED VIEW GENERAL EXPLODED VIEW FIG 7 1 MAIN HEAD EXPLODED VIEW FIG 7 2 TOP COVER EXPLODED VIEW 1 FIG 7 3 TOP COVER EXPLODED VIEW 2 FIG 7 4 Figure...

Page 13: ...2 BOTTOM COVER EXPLODED VIEW 1 FIG 7 5 PLANETARY DRIVE EXPLODED VIEW FIG 7 6 BOTTOM COVER EXPLODED VIEW 2 FIG 7 7 PULLEY UNITS EXPLODED VIEW FIG 7 8 CARRIAGE EXPLODED VIEW FIG 7 9 TOOL HOLDER EXPLODED...

Page 14: ...at allows fast and easy control and correction of the belt It is recommended to check the tension of the belt after the first 15 hours and to tighten if necessary For the correct tension see TROUBLESH...

Page 15: ...R THREE PHASE CONNECTION Only Lavina 20N S The machine is delivered with 2 different pigtails see fig 8 2 each is marked Please mount your own local plug rated for 30 Amps on it Notice the yellow gree...

Page 16: ...age Lavina 20N S Lavina 20N S HV 8 2014 15 LAVINA 20N S ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200 240 VOLT 200 240 Volt Figure 8 6 Figure 8 7 The motor is connected in Delta triangle 230 Volt remin...

Page 17: ...LAVINA 20N S HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380 480VOLT 380 480 Volt LAVINA 20N S HV ELECTRICAL SCHEMES YASKAWA CONNECTION MAIN CIRCUIT TERMINALS Figure 8 11 Figure 8 10 The motor is con...

Page 18: ...ce the buffers and the spiders the tool holders have to be dismounted Remove the countersunk screws on top of the buffer Fig 9 2 1 Take the disc off Fig 9 2 2 the spider can be removed or replaced Fig...

Page 19: ...so you can dismount the top cover Fig 9 3 4 Fig 9 3 5 9 4 TENSIONING USED PLANETARY BELT Noticing speed lost in planetary movement it is possible to tension the belt for planetary movement as describ...

Page 20: ...s becomes 10 2 cm Fig 9 5 7 Fig 9 5 8 Tighten the tensioning device while turning the bolt move the planetary head so the belt can slide Fig 9 5 8 Do not forget to lock the tensioning device Fig 9 5 9...

Page 21: ...th the washer up Fig 9 6 17 push washer down of the bushing take bushing out Fig 9 6 18 push key out Fig 9 6 19 now the washer releases Fig 9 6 20 dismount sealer cap Fig 9 6 21 the pulley can be rele...

Page 22: ...al pulley Put back the tensioner in a position the axle bushing to fit in the tensioner hole Fig 9 7 5 You can push down the bush screwing the nut pos 4 Tighten the nuts pos 2 Fig 9 7 1 on the sectors...

Page 23: ...uts Fig 9 8 3 loose light the two nuts of the tension device Fig 9 8 4 and adjust the tension with the nut seen in When the right tension is reached close the contra nuts and the two nuts of the suppo...

Page 24: ...e User Manual Original Language Lavina 20N S Lavina 20N S HV 8 2014 23 9 10 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Techn...

Page 25: ...Superabrasive User Manual Original Language Lavina 20N S Lavina 20N S HV 8 2014 24...

Page 26: ...or a local distributor where a professional disposal complying with the environment laws and directives is guaranteed 11 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technica...

Page 27: ...S 4 MAR8 20 Tube 1 L20N S 5 L25SPS 07 03 00 00 Pin Assembly 2 L20N S 6 L20NS 10 00 00 Main Head 1 L20N S 7 MAR8 25 Tube 1 L20N S 8 10 16DIN3017 Clamp 3 1 LAVINA 20N S GENERAL PARTS FOR MACHINES PRODU...

Page 28: ...scription Pcs L20N S 1 L25SPS 07 00 00 29 Rubber Buffer 3 L20N S 2 L25SPS 07 00 00 05 Weight Holder 2 L20N S 2 1 L20SPS 07 00 00 02 Front weight Holder 1 L20N S 3 L20SPS 07 00 00 01 Support 2 L20N S 4...

Page 29: ...ion Pcs L20N S 1 TC 20EF1110X20X2 Endless Transmission Flat Belt 1 L20N S 2 L20S 17 00 00 Planetary Tensioning Unit 1 6 LAVINA 20N S BOTTOM COVER PARTS 1 Model No Item No Description Pcs L20N S 1 L20N...

Page 30: ...Retaining Ring 1 L20N S 17 L20NS 00 00 08 Central Pulley 1 L20N S 18 L20NS 10 00 20 Distance Screw 3 L20N S 19 L25SPS 00 00 00 15 Front Washer 1 L20N S 20 M6X16DIN7991 Screw 1 9 LAVINA 20N S PULLEY UN...

Page 31: ...L20N S 3 2 A25 00 10 Buffer 6 L20N S 4 A25 00 05 02 Spider 1 L20N S 5 M8X25DIN7991 10 9 Screw 4 L20N S 6 A31 20 00 Flange 1 L20N S 6 1 A31 20 03 K Copling 1 with screws 1 L20N S 6 2 A31 20 02 K Secur...

Page 32: ...00 Tank 1 L20N S 6 M8X25DIN912 Screw 4 L20N S 20 T34391 Knob Bolt 1 L20N S 7 M20X1 5DIN439B Nut 1 L20N S 21 M5UN732 Washer 1 L20N S 8 M5X12DIN6921 Bolt 2 L20N S 22 L25P 02 00 00 01 Top Bracket 1 L20N...

Page 33: ...ank Assemby 1 L20N S 6 M8X25DIN912 Screw 4 L20N S 20 T34391 Knob Bolt 1 L20N S 7 M20X1 5DIN439B Nut 1 L20N S 21 M5UN732 Washer 1 L20N S 8 M5X12DIN6921 Bolt 2 L20N S 22 L25P 02 00 00 01 Top Bracket 1 L...

Page 34: ...tro Motor 1 4 4 L20NS 30 03 00 Pigtail 3 Phase 1 17 2 S203 Electro Motor 1 4 5 L20NS 30 01 00 Pigtail 1 Phase 1 18 L20NS 30 11 09 Inverter Yaskawa V1000 1 5 L20NS 30 10 00 Metal Box 1 19 L20NS 30 10 0...

Page 35: ...otor 1 5 L20NHVS 30 10 00 Metal Box 1 18 L20NHVS 30 11 09 Inverter Yaskawa V1000 1 6 L20NHVS 30 11 00 Metal Box Plate 1 19 L20NS 30 10 04 Potentiometer 1 7 L20NS 30 11 01 Circuit Breaker 2 20 L20NS 30...

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