Super Sealer REI-85 Operation Manual Download Page 1

Page: 1 / 24

Updated: 15 November, 2011 Page 1

REF: REI-85-0045

SUPER SEALER



OPERATION

MANUAL

Model: REI-85

Rotary Tray Sealing Machine

This is a generic operational manual for Model REI-85 Super Sealer Rotary machines and includes some of

the other features that may not be applicable for your specific machine.

CAUTION: BURN HAZARD

• Cleaning and maintenance should be performed by your trained personnel only

• Allow unit to cool at least 90 minutes before normal cleaning

• If hot machine must be opened, keep hands away from upper moulds and the printer

Routine maintenance or prompt cleaning after a spill will help to maintain the proper performance of the REI-85 tray sealer. Any

troubleshooting or repairs other than cleaning must be referred to Super Sealer service center.

Summary of Contents for REI-85

Page 1: ... specific machine CAUTION BURN HAZARD Cleaning and maintenance should be performed by your trained personnel only Allow unit to cool at least 90 minutes before normal cleaning If hot machine must be opened keep hands away from upper moulds and the printer Routine maintenance or prompt cleaning after a spill will help to maintain the proper performance of the REI 85 tray sealer Any troubleshooting ...

Page 2: ...________________________________________ 12 8 1 HOPPER LEVEL ________________________________________________________________________ 13 8 2 VOLUME ADJUSTMENTS________________________________________________________________ 13 9 OPERATION _____________________________________________________________________________ 13 9 1 FUNCTION SELECTION _________________________________________________________...

Page 3: ... if The machine is not operated according to the operation instructions The machine is operated by untrained personnel The machine is modified by unqualified personnel The safety instructions are not observed Therefore each individual who operates the machine is obliged to read and follow the safety instructions stated in this manual 1 3DO s DON Ts DOs Ensure maintenance work is carried out regula...

Page 4: ...p water milk etc MAIN FEATURES Up to about 15 cycles per minute Stainless steel frame construction and components are standard PLC Controlled and Touched Screen Panel design Requires pneumatic compressed air supply 600KPa 400 600L Min Sealing moulds can be exchangeable for different tray for about 15 minutes only Safety Features gearless construction and emergency button Container Photo Sensor or ...

Page 5: ... November 2011 Page 5 REF REI 85 0045 3 MAIN PARTS 1 Control Panel 2 Discharge System 3 Denester Cup Drop 4 Piston Filler 5 Safeguard Fence 6 Hopper Liquid 7 Date Printer Coder 8 Visual Alarm 9 Film Rewind System ...

Page 6: ... is where some of the functions of the machine could be adjusted and or modified based on your specific machine requirements Please note that the machine is delivered with predefined feature parameters and you may not need to change any of the defined settings TOUCH SCREEN Please check from page 13 for operation detail function setting ROTARY The switch on off to start stop turntable EMERGENCY Saf...

Page 7: ...default settings of 135 to 250 o C This will vary based on the type of containers and sealing films used 5 ROLL FILM SET UP Setting Up the film roll is a simple step of following the direction as per the images below with printer or without the printer The printer will stamp product information on the film such as the expiry date manufacturing date time 1 Follow the film dressing process below Kee...

Page 8: ...nted film will have to be adjusted properly to ensure that the design is always centre during sealing cutting The machine is equipped with a bracket to assist on positioning manually Please ensure that the EYEMARK is positioned in between the photo sensor The position of the photo sensor can be adjusted as per below picture ...

Page 9: ...Updated 15 November 2011 Page 9 REF REI 85 0045 Use a spanner to adjust the position of the film on the film holder Always ensure that the encoder is lock as shown below ...

Page 10: ...printer alphanumeric holder Simply slide in the information on a MIRROR direction WARNING The printer uses HIGH temperature to function Please ensure that you allow the printer to COOL DOWN for at least 90 minutes before changing the information 6 1 PRINTER RIBBON SETTING With 1 Date Coder With 2 Date Coders 7 MOULD REMOVAL REPLACEMENT ELECTRICAL HAZARD Always REMOVE the machine from the power out...

Page 11: ...f Rotary Switch and ALL the devices on the Function Selection The movement of the turntable can be activated by Rotary Jog button On Touch Screen 2 Loosen the BLACK screws under the lower mould and then take lower mould away 7 2 UPPER MOULD Sealing and Cutting Function Standard Upper mould performs the sealing with without the cutting function at the same time Removing and Exchanging Mould can be ...

Page 12: ...vember 2011 Page 12 REF REI 85 0045 1 2 3 4 Holding the bottom part of the upper mould slowly pull slide out 5 6 8 FILLER Clamps hold each of the sections of the filling system for ease on dismantling without tools ...

Page 13: ...r Ensure that the LEVEL switch on the control panel is TURNED ON 8 2 VOLUME ADJUSTMENTS ALWAYS release the air pressure before adjusting quantity To adjust the volume of the piston filler loosen nuts rotate handle screws Lock the nuts once the setting is completed 9 OPERATION The machine is operated MAINLY using the TOUCH SCREEN system 9 1 FUNCTION SELECTION ...

Page 14: ...hine can be operated using MANUAL or AUTO mode During AUTO mode the sensors e g cup sensors is activated Once the sensors are activated the machine will not operate unless there is container present During MANUAL operation the sensors are not activated Therefore once the FUNCTION is selected to be ON the machine will operate regardless there is container or not For example on the FUNCTION SELECTIO...

Page 15: ...er cannot be used e g malfunctioning This will need to be always OFF if SENSOR or ENCODER is selected Once the FILM REWIND Timer button is ON timer for this can be set from the Time Setting ENCODER TIMER MODE FILM LENGTH SETTING FILM LENGTH SETTING 9 4 SEALING TIME Press Time Setting from the main screen to bring out the screen below where the sealing time can be set The value 10 equates to 1 sec ...

Page 16: ...h button to operate the piston filler The machine is also equipped with double filling Select 1 for single filling and 2 for double filling 9 5 1 FILLER RINSING This function allows you to assist on cleaning the machine You could set the amount of time you want the piston filler to continuously run The Filling Nozzle Setting is for speed the nozzle opens and close ...

Page 17: ...ower sealing mould Clean the sensor if necessary 10 2 WEEKLY MAINTENANCE Clean the panel box Ensure it is free of dust insects and etc If necessary insect repellent can be placed in the panel box 10 3 MONTHLY MAINTENANCE Regularly check the air pressure controller once every month Check lubricant oil every month If less than 50 refill the lubricant oil Specification Number 68 Check if all sealing ...

Page 18: ...sor is faulty or out of position The machine will not work once the air pressure is low This is just an alarm which would give this alarm and a visual alarm The machine will still operate but the visual alarm cannot be removed from the touch screen Please add some more containers to remove the alarm Once of the doors are opened the machine will stop operating and will make visual and audio alarm ...

Page 19: ... appear if the turntable is made out of position Please the Rotary Positioning button until the error disappeared TROUBLE POSSIBLE REASON SOLUTION NO RESPONSE AFTER TURNING THE POWER ON 1 Pressure is low 2 No electricity 3 Security door of sealing area is unlocked 4 Cylinder of sealing no any response 1 Check air compressor and pressure switch 2 Check power plug 3 Check micro switch and shot the s...

Page 20: ... property 5 Check cylinder sensor if it is out of right position FILM PATTERN OUT OF RIGHT POSITION WHILE SEALING 1 Film sensor dirty 2 Film sensor no response 3 Film sensor broken 1 Wipe the film sensor surface 2 Adjust the ray of film sensor 3 Replace film sensor OTHERS 1 Sealing plate does not always not enough hot when heating time over 7 minutes 2 Always show high temperature as soon as turni...

Page 21: ...Updated 15 November 2011 Page 21 REF REI 85 0045 12 ELECTRICAL DIAGRAMS ...

Page 22: ...Updated 15 November 2011 Page 22 REF REI 85 0045 ...

Page 23: ...Updated 15 November 2011 Page 23 REF REI 85 0045 13 LADDER DIAGRAM ...

Page 24: ...nty covers all electronic and mechanical parts associated with the equipment at the time of purchase This warranty does not cover any parts added or replaced after the equipment was installed This warranty does not cover cosmetic defects or damage occurring after installation Warranty claims must be submitted in writing and delivered to Super Sealer Australia PO Box 92 Avondale Heights VIC 3034 Au...

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