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SunSynk SUNSYNK-3.6K-SG04LP1, Installer Manual

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SunSynk SUNSYNK-3.6K-SG04LP1 Installer Manual Download Page 1

  

 

 
 

 

 

 

 

 

 

 

HYBRID PARITY 

(SUPER) INVERTER

SUNSYNK-3K-SG04LP1 / SUNSYNK-3.6K-SG04LP1  

SUNSYNK-5K-SG04LP1

INSTALLER MANUAL

v.14 (05/09/22)

Global Tech China Ltd, 3 Floor, Wai Yip Industrial Building.

171 Wai Yip Street, Kwun Tong, Kowloon, Hong Kong.

Tel: +852 2884 4318 Fax: +8522884 4816

www.sunsynk.com / [email protected]

Summary of Contents for SUNSYNK-3.6K-SG04LP1

Page 1: ...SYNK 3 6K SG04LP1 SUNSYNK 5K SG04LP1 INSTALLER MANUAL v 14 05 09 22 Global Tech China Ltd 3 Floor Wai Yip Industrial Building 171 Wai Yip Street Kwun Tong Kowloon Hong Kong Tel 852 2884 4318 Fax 85228...

Page 2: ...toring If an Earth Fault Alarm occurs the fault code F24 will be displayed on the inverter screen the LED indica tor fault will light up SUNSYNK 3K SG04LP1 SUNSYNK 3 6K SG04LP1 SUNSYNK 5K SG04LP1 Hybr...

Page 3: ...ry 20 4 7 Battery Temperature Sensor Connection 20 4 8 Connecting the AC 22 4 8 1 Recommended AC Surge Protector 23 4 9 Installing the CT Coil 24 4 10 Earth Connection MANDATORY 25 4 11 Meter Connecti...

Page 4: ...Page 53 5 16 Connecting the DRM s 54 5 17 Advanced Settings for Paralleling Inverters 55 5 18 Solar Power Generated 58 5 19 Grid Power 58 5 20 Advanced Settings for Wind Turbines 59 5 21 Advanced Sett...

Page 5: ...mpairment that would affect their ability to follow this manual install maintain or repair this device Any untrained personnel who might get near this device while it is in operation MUST be informed...

Page 6: ...k of electrical shock The unit is not explosion proof so it should not be installed in an explosive atmosphere Never touch electrical components immediately after the power supply has been turned off...

Page 7: ...ines 220V single phase pure sinewave inverter Self consumption and feed in to the grid Auto restart while AC is recovering Auto earth bond feature Via a relay CONFIGURABLE Fully programmable controlle...

Page 8: ...Port 15 DC Switch 4 Battery Input Connectors 10 RS 485 Port 16 PV Input with Two MPPT 5 BMS 485 Port 11 Generator Input 17 Battery 6 BMS CAN Port 12 Load 18 Temperature Sensor 19 Wi Fi Interface 20 F...

Page 9: ...2 1 Product Size Inverter Size Mounting bracket Page 9 Hybrid Inverter Installer Manual...

Page 10: ...ntegrator for other possible system architectures depending on your requirements This inverter can power all kinds of appliances in home or once environment including mo tor type appliances such as re...

Page 11: ...wer 3900W Max PV Isc 17Ad c Utility Interactive AC Output Voltage L N PE 230 240Va c AC Output Frequency 50 60Hz Max AC Output Current 13Aa c Max AC Output Power 3000W Rated Apparent Output Power 3000...

Page 12: ...c 13Ad c Max PV Input Power 4680W Max PV Isc 17Ad c 17Ad c Utility Interactive AC Output Voltage L N PE 230 240Va c AC Output Frequency 50 60Hz Max AC Output Current 15 7Aa c Max AC Output Power 3600...

Page 13: ...13Ad c Max PV Input Power 6500W Max PV Isc 17Ad c 17Ad c Utility Interactive AC Output Voltage L N PE 230 240Va c AC Output Frequency 50 60Hz Max AC Output Current 21 7Aa c Max AC Output Power 5000W...

Page 14: ...ss steel mounting screws M4 12x2 User manual User manual x1 Battery temperature sensor x1 Wi Fi Plug optional x1 Sensor Clamp x 1 4 INSTALLATION 4 1 Parts List Check the equipment before installation...

Page 15: ...ct the equipment such as sulphuric gas chlorine gas acid or alkali These can cause the copper pipes and brazed joints to corrode and fail to conduct electricity reliably Areas that can cause combustib...

Page 16: ...on the wall where the height from the floors is higher than 1600mm For proper heat dissipation allow a clearance of approximately 500mm to the side 500mm above nd below the unit and 1000mm to the fro...

Page 17: ...Remember that this inverter is heavy so users must be careful in handling the unit during installation especially when mounting or removing from a wall Inverter hanging plate installation Page 17 Hybr...

Page 18: ...can well t into the battery terminals 2 Use a suitable screwdriver to unscrew the bolts and t the battery connectors in then fas ten the bolt by the screwdriver make sure the bolts are lightened with...

Page 19: ...nection or closing the DC Breaker disconnection device ensure the inverter unit is wired correctly A reverse polarity connection on the battery will damage the inverter 4 5 1 Recommended DC Battery Pr...

Page 20: ...ery Temperature Sensor Connection Without a remote temperature sensor lead acid batteries may undercharge or overcharge de pending on the ambient temperature of the installation environment This may r...

Page 21: ...1 2 Temp sensor ON 1 2 Page 21 Hybrid Inverter Installer Manual...

Page 22: ...odel Wire Size Cable mm2 Torque value max AC Input Grid Breaker AC Output Load Breaker 3 6kW 12AWG 4 1 2N m 25A 2 pole 25A 2 pole 5kW 10AWG 6 1 2N m 40A 2 pole 32A 2 pole All wiring and cable sizes mu...

Page 23: ...Page 23 Hybrid Inverter Installer Manual GRID GRID LOAD LOAD GEN PORT GEN PORT L N PE L N PE L N PE ON 1 2 4 8 1 Recommended AC Surge Protector...

Page 24: ...the power of the inverter to prevent feeding power to the grid This feature is also known as Zero Export 1 Fit the coil sensor around the live cable on the main fuse feeding the building and run the c...

Page 25: ...have a permanent earth wire since this can cause faults with an RCD before the inverter Since the inverter is a true hybrid then the bond must only be made when the inverter is oper ating in Islanding...

Page 26: ...2 1 4 3 CHNT DDSU666 DDSU666 DIN RAIL METER 230V 5 60 A 800imp kWh 2 5 6 1 4 7 8 3 Output RS 485 Grid input CHINT meter L N RS485 Meter_CON Parallel_AParallel_B RS485B RS485A 1 230V 2T 5 6 7 8 9 10 2...

Page 27: ...rid CT CT Home Loads Hybrid Inverter AC Breaker DC Breaker DC Breaker Do not connect this terminal when the neutral wire and PE wire are connected together E N Link This diagram is an example for appl...

Page 28: ...e to the inverter 4 13 1 PV Module Selection When selecting the PV modules you should consider the following parameters 1 Open Circuit Voltage Voc of PV modules does not exceed the maximum PV array Vo...

Page 29: ...breaker 2 Remotely control signal line B HM G V G S T ATS240V GV GS diesel generator startup signal relay coil open contact G V S GV GS dry contact signal for startup the diesel generator When the GE...

Page 30: ...ON 1 2 ON 1 2 DC Breaker DC Breaker DC Breaker DC Breaker for battery SUN 3 6K SG 120A DC breaker SUN 5K SG 150A DC breaker AC Breaker for grid port AC Breaker SUN 3 6K SG 40A AC breaker SUN 5K SG 40...

Page 31: ...DRMs Home load L3 L2 L1 N BAR E BAR AC Breaker AC Breaker AC Breaker DC Breaker for battery DC Breaker DC Breaker DC Breaker CT1 CT2 CT3 SUN 3 6K SG 120A DC breaker SUN 5K SG 150A DC breaker AC Break...

Page 32: ...LED solid light Grid connection normal Normal Green LED solid light Inverter functioning normally Alarm Red LED solid light Fault Function Key Description Esc To exit the previous mode Up Increase th...

Page 33: ...0 0 kWh 0 0 kWh 0 0 kWh 0 0 kWh 85 BATTERY IN OUT MPPT GRID SOLAR TURBINE AC load Battery Grid 1 Customer name 2 Access settings menu page 3 Access solar history 4 Access system status page 5 Access...

Page 34: ...positive If the sign of the grid and HM home powers are not the same when the PV is disconnected and the inverter is only taking energy from the grid and using the CT connected to Limit 2 then please...

Page 35: ...ure bellow 1 The PV modules charge the batteries 2 When the batteries reach a specific level programmable the battery power is fed into the inverter 3 The inverter can then supply power to the grid ex...

Page 36: ...m mode press the SYSTEM MODE icon Access the advanced settings such as Paralleling and Wind Turbine press the ADVANCE icon Access the auxiliary load smart load settings press the AUX LOAD icon Access...

Page 37: ...LCD backlight to auto dim 0 0 kWh 0 0 kWh 0 0 kWh 0 0 kWh 0 0 kWh 0 0 kWh 85 BATTERY IN OUT MPPT GRID SOLAR TURBINE AC load Battery Grid How to change the name Change the letters in each box by mov i...

Page 38: ...annot be reset Before performing a successful Factory Reset and locking the systems the user must enter a password to allow the setting to take place The password for Factory Reset is 9999 and for loc...

Page 39: ...ttery manufacturer documentation Note This is a global max discharge current for both grid tied and backup modes of operation and if the cur rent exceeds this value inverter will shut down with an ove...

Page 40: ...he battery Float V for an AGM battery is 55 20V Absorption V is for an AGM battery is 57 60V Equalization V for an AGM battery is 58 80V Equalizing charge overcharge to remove sulphate crystals that b...

Page 41: ...e Grid side or to the Gen connection When connect ed to the Grid Input the inverter will consider the power coming from the generator as Grid Supply Users should make sure this power goes to the LOAD...

Page 42: ...Page 42 Hybrid Inverter Installer Manual...

Page 43: ...a voltage or Restart voltage set as either a voltage or What you can do from this page Adjust battery shut down voltage or Adjust low battery warning voltage or Adjust restart voltage or Activating S...

Page 44: ...voltage is needed This period of the charging process is called absorption This occurs when the charging of a battery has reached reached 80 of its capacity The remaining charge equals 20 approxi mat...

Page 45: ...the Lithium option is selected under Batt Type The type of communion protocol Approved batteries What you can do from this page Set up you Lithium ion battery After installing a lithium battery check...

Page 46: ...pproved by Sunsynk With some types of lithium battery the BMS cannot be controlled by the Sunsynk inverter In this case treat the battery as a lead acid type and set the charging and discharging proto...

Page 47: ...a H4850M RS485 7 VISION Group V LFP51 2V100Ah 5KW CAN 13 VLFP51 2V200Ah 5KW CAN 13 Alpha Ess M4856 P CAN 0 SMILE BAT CAN 0 GSL ENER GY GSL051100A B GBP2 CAN 0 GSL051200A B GBP2 CAN 0 GSL051280A B GBP2...

Page 48: ...00 RS485 16 Deye SUNB 5 0 C01 48 PC CAN 0 SUNB 5 0 E01 48 PC CAN 0 SUNB 5 0 G01 48 PC CAN 0 AOBOET Uhome LFP 5000 CAN 0 Uhome LFP 2400 CAN 0 Wattsonic Li LV battery series CAN 14 KODAK FL5 2 CAN 0 Fox...

Page 49: ...facturer are followed If you are using lead acid batteries then follow the equation of C x 0 25 which means that the maximum charge or discharge you can apply to a battery is a quarter of the AH ratin...

Page 50: ...hold loads Solar Export Set the power limits to supply only the loads connected to the LOAD port Priority to Load Only What you can do from this page Set a real time to start and stop charging or disc...

Page 51: ...side of the inverter 4 Zero Export Power is the amount of power flowing from the Grid to the Inverter Set this value to 20 100W to instruct the inverter to always take the prescribed amount of pow er...

Page 52: ...Setup Home Page If the Use Timer function is activated then the inverter will use the battery power according to your settings when the Grid is present If this function is not set the batteries WILL O...

Page 53: ...13 Phase Type 0 120 240 0 240 120 Grid Level 220V 3P IT system neutral is not grounded EN50549 1 IEC61727 RD_1699 VDE_4105 CEI_0_21 G98_G99 For the Australian market Australia A Australia B Australia...

Page 54: ...onnecting the DRM s This can be selected under advance settings This can be selected under advance settings 1 DRM 1 5 2 DRM 2 6 3 DRM 3 7 4 RDRM 4 8 5 Ref 0 6 D Ground 7 Net J 4 7 8 Net J 4 7 DRM0 DRM...

Page 55: ...hich the inverter will be paralleled Set the Modbus SN for paralleling The Sunsynk parity inverter can be wired standalone or where more power is required it can be connected in parallel either single...

Page 56: ...rs to the latest and the exact same firmware version IMPORTANT All inverters in a parallel system must have their own isolating load breaker before it goes to the parallel breaker to ensure while prog...

Page 57: ...tting one inverter in a parallel mode It can damage the inverter Q4 What are the consequences of having more than one Master Inverter or having no inverter set as Master It can damage the inverter The...

Page 58: ...rly and total solar power produced Access this page by clicking on the Solar Turbine icon on the Home Page 5 19 Grid Power This page shows the Daily Monthly Yearly and total grid power export or consu...

Page 59: ...w shows the maximum current depending on the voltage of the wind turbine DO NOT use a wind turbine that exceeds 400V Use a self breaking wind turbine Once the batteries are fully charged and the inver...

Page 60: ...unt the output Most wind turbines are three phase PM type Therefore either a wind turbine controller or a direct connection to the MPPT via a simple protection circuit will be required 5 21 Advanced S...

Page 61: ...4kW Zero Export Tick this box to stop exporting power produced by the Aux Load Gen Peak Shaving Tick this box to use peak power shaving 5 22 Advanced Settings for Peak Shaving To configure Peak Power...

Page 62: ...nverter 3 On grid Power Generation Date 4 The problem description including the fault code and indicator status displayed on the LCD with as much detail as possible 5 Owner s contact information Error...

Page 63: ...les are correctly connected F42 AC line low voltage Grid voltage fault 1 Check if the voltage is in the range of standard voltage in specification this can be adjusted via the grid set up page 2 Check...

Page 64: ...OverCurr_Failure F46 AC_UV_UnderVolt_Fault F15 AC_OverCurr_Failure F47 AC_OverFreq_Fault F16 GFCI_Failure F48 AC_UnderFreq_Fault F17 Tz_COM_OC_Fault F49 AC_U_GridCurr_DcHigh_Fault F18 Tz_Ac_OverCurr_F...

Page 65: ...verter will output reactive power at 30 of its rated power 5 23 2 Active Power Setting QV Example Setting Vstart 250V and Vstop 260V When the grid voltage reaches 250V and grad ually increases to 260V...

Page 66: ...tallation engineer must have completed the Earth Bond RCD and earth leakage tests checked that the solar panel Voc voltage does not exceed 480V and checked the battery voltage Power ON Sequence 1 Swit...

Page 67: ...harge is within the C rating of the battery Too high will damage the battery Check the battery BMS is communicat ing with the inverter This is the heart of the system this controller everything Ensure...

Page 68: ...ce a year for dusty environments this may need to be carried out weekly all the cooling fans air ducts are cleaned and dust free Check if there are no fault codes and Lithium battery communication is...

Page 69: ...ified in the inverter manufacturer s instructions or as labelled on the in verter We recommend the use of an RCD on all circuits and sub circuits connected to the Sunsynk Inverter Below is the specifi...

Page 70: ...a logger to do this The inverter is compatible with Sunsynk Data Loggers which you can obtain from us with your distributor 1 LAN Type Data Logger 2 Wi Fi Type Data Logger To setup the Internet connec...

Page 71: ...6056 Australia 618 9274 4883 Website www sunsynk com au Email admin sunsynk com au Manufacturer Sunsynk Limited HK Part of Global Tech 171 Wai Yip Street Kwun Tong Kowloon Tel 852 2884 4318 Fax 852 28...

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