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Summary of Contents for SPS/A Series

Page 1: ...VERTING ClflMPD VIC S SPS R B S RI S ElectronicPattern Sewing Machine 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KE TH MANUAL IN SAFE PLACE FOR REF5 ENCE WHEN THE MACHINE BREAKS DOWN ...

Page 2: ...gn to meeta number of user s needs 2 Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy itsfull performance 3 The specifications of the machine are subjectto change aimed to enhance product performance without prior notice 4 This product Is designed manufactured and sold as an industrial sewing machine It should not be used for otherth...

Page 3: ...nstallation of machine 16 5 The Use of Inverting Functions 18 1 Pattem Programming by Using the Inverting Code 18 2 Adding the Codes for Reversal to the Pattems Already Programmed 21 6 Parts Book 23 A Inverting Clamp Devices Mechanism SPS A 1306 Series 25 B Inverting Clamp Devices Mechanism SPS A 1811 Series 26 C Wiper Presser Foot Mechanism 28 D Pneumatic Control Mechanism SPS A 1306 Pneumatic Ma...

Page 4: ...be broken 2 Before reading patterns check the pattern number once more A If you use read patterns incorretly a needle can be broken when the reversal feeding frame ascend during sewing or afterfinishing sewing 3 Using presser foot is not available for normal inverting working In case of using the presser foot you should be careful since the sewing range around reversal crank differs from the norma...

Page 5: ...then fasten a fixing screw 3 Install the Inverting clamp devices as seen in the figure 2 4 If the machine is an electronic type replace the lift lever extension spring located on the left side of the feed bracket with the lift lever extension spring for turnover device 5 Attach the wiper for the inverting clamp devices Inverting presser foot washer Fig 1 Fig 2 Fig 3 Fig 4 From the library of Super...

Page 6: ...edle tip to be apart from about 1mm then fasten the wiper fixing screw d If a position of wiper is not proper the wiper can be interfered with needle or inverting clamp devices during operating therefore precise operation can not be a chieved 40mm Fig 5 5 For using the wiper press the wiper operation switch and for not using it press the wiper operation switch O wiper On Off Switch Wiper Off Wiper...

Page 7: ...essure adjuster handle for the reverse device in the arrow direction When it is turned in the direction the pressure increases When it is turned in the direction the pressure decreases Set the air pressure at the appropriate level of 0 5 0 55MPa 5 5 5Kgf cril 6 Pull the pressure adjuster handle for upper feed in the arrow direction When it is turned in the direction the pressure increases When it ...

Page 8: ...d Valve for Reverse Device 0 5 0 55MPa Handle Fig 8 aunon If the air pressure ofthe pressure adjuster for the reverse device decreases In the middle of use 3Kgf cd or below error message will be displayed and the machine will stop Its operation A When ciosing the finger valve after use the remaining air Inside the valve will be released Therefore the air pressure is displayed 0MPa 0 Kfg cd 4 Adjus...

Page 9: ...dth of label to the arrow direction Pressure Base Pressure GuideCA Feeding Frame Pressure Base Feeding Frame B Pressure Gulde B Feeding Frame B Pressure Guide A Labe Pressure Gulde A Feeding Frame A Fig 11 5 Removing the Inverting Clamp Devices 1 Remove the inverting clamp devices when the machine is worked with standard specification 2 Remove the inverting air tube D and D from one touch juncture...

Page 10: ...Unfasten the crank fixing screw when a needle is stopped upward 2 Adjust the wiper crank for wiper and needle to be apart from about 40mm 3 Fasten the wiper crank fixing screw 4 Unfasten the wiper fixing screw D and adjust it for wiper tail and needle tip to be apart from about 1mm then fasten the wiper fixing screw D A If a position of wiper is not proper the wiper can be interfered with needie o...

Page 11: ...ckwise until the front side of reversal feeding frame goes down 2 After adjusting fasten the fixing screw and nut D At this time when the front tail of reversal feeding frame is in accord with the surface of needle plate adjust the front tail to be 2mm higher than the surface of needle plate D 2 Inverting c Presser plate Needle plate upper part Fig 17 aunon If the ascending quantity of back side e...

Page 12: ...t D tightly Fig 18 5 Adjusting the Position of the Inverting Clamp Devices Crank 1 Turn the nut to the end of arrow direction 2 Attach the reversal cylinder knuckle D to the reversal cylinder 3 After unfastening the reversal rack hinge screw D reverse the reversal crank d 4 If you turn the nut to the spanner direction the several cylinder shaft will turn and the position of reversal crank d will t...

Page 13: ...then fasten the fixing screw 0 A In case of using small sized label use the label guide C since the iabel guide A can be interfered with the reversal devices Label Gulde C Label Guide A Label Guide B pper Feed Plate Fig 20 7 Removing the Inverting Clamp Devices 1 Remove the inverting clamp devices when using the standard specification or adjusting X Y preciously 2 Remove the inverting air tubes an...

Page 14: ... means ofstepping puise motor Function to emergent pause Capable of pausing for emergency during sewing Selection of patter Capable ofselecting a desired pattern number which ranges in 1 999 Method ofsaving USBflash drive Memory backup Capable ofsaving working points when the work stopsdue to blackout 2nd resetfunction Capable ofsetting 2nd reset using Jog Key Maximum speed Capable oflimiting spee...

Page 15: ...eversalrotation cylinder Reversalclamp Under D Feed cylinderbefore afterreverse Feed bracket Sewing materialclampcylinder H Sliderbase holder D Upper feed plate Lower feed plate Q Feedguideshaft Fig 22 From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 16: ...rplateIsappl ed inasizeofthe minimumsevwng materialwhen delivered Rease be notedthatwhena provisionalpresserplateis placed nterference betweenthetootpresserand thereversal presserbaseoccurs 4 How to adjust the position height of reversal unit and upper feed plate When the position height of upper feed plate and reversal presser plate is required to change loosen and adjust screw of feed plate clam...

Page 17: ...arameter at 4 Refer to Change of Parameter for General Sewing of manual E Stroke switch for three strokes is provided Right stroke is for operating upper feed plate middle stroked is for operating reversal press plate and left stroke is for starting sewing How to use Lower the upper feed plate by pressing right stroke to fix the position of sewing material When the sewing material is properly posi...

Page 18: ...Finishing Jump input the inverting Code as 1 1 Pattern Programming by Using the Inverting Code D Insert a USB flash drive into the USB terminal d Press a BBIB d By using Keys move to 2 Program menu then press key At this time the upper feed plate descends and move to the origin Main Menu B Program 3 Bobbin Wind 4 Machine Test ORIGIN X OOOOOA NiOOOOO Y 000 0 OA Function Code B After pressing BB key...

Page 19: ... according the operated data After pressing H0 key input the stitch width by using 9keys then press O Bl Okey For example if you want to set up 3mm as stitch width input 0 3 0 NONE JUMP X A N 000 007 LINE WIDTH l30 0 Imm 0 Move to the P2 PS and P4 by using keys then press key each time to input the coordinates of each corner 007 LINE X Y N 003 If you press vaama key the machine operates pattern da...

Page 20: ...gram P5 and P6 by using 007 LINE X Y 9 9 9 A N 0021 Press key to input trimming code 000 I TRIM appears on the screen then the screen on the right appears again TRIM NONE X A N 00 Y A Function Code After pressing key move to the B point by using keys Then press key 004 JUMP X Y N OOll If you press key the machine operates pattern data then upper feed plate moves according the operated data NONE JU...

Page 21: ...e that has a pattern to be added the inverting code D Press key d After moving to 2 Progr menu by using key praco L ay At this time the upper feed plate descends and moves to the origin Main Menu B Program 3 Bobbin Wind 4 Machine Test ORIGIN X GOOOGA N OOGOO Y GGGGOA Function Code E D After pressing key input the pattern number that contains a sewing speed you want to change by using keys then pre...

Page 22: ...scends and moves to the origin the SBOBIRSS turns off Test Sewing SP 12 ORIGIN XrOOOOOA N 00000 Y 0000 OA Function Code 4 Saving as new pattern number 0 After pressing key input the pattern number you want to save by using key and press lS Hikey Save the generated pattern data into a USB flash drive as a relevant number For example to save the pattern number as 552 input 5 5 and 2 During saving th...

Page 23: ... s at ttt 4 4 4 4 S 4 b 7 4 Slit 7l l 4i4 i i2lt 4 4i44 4444 44 i ti 44 l 7 7i 1 44 You can make an order for the parts of Sunstar machine to connect Internet address httpI www sunstarcs com You can request for parts you want after login if you are a registered member In parts Management Order Management Order Registration entry you can place an order by entering the part number and quantity If yo...

Page 24: ...R Inverting Clamp Devices Mechanism SPS A 1306 Series i From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 25: ...te Base Feeding Frame A Feeding Frame B Screw 0 46mm n 40 Guide Presser A Guide Presser B Screw 0 36mm n 40 Inverting Cylinder Bracket Screw 0 13mm n 28 Inverting Cylinder Ass y CQ2B16 7 5D Inverting Cylinder Knuckle Inverting Rack Hinge Screw Air Elbow A r Hose M Inverting Presser Plate A Inverting Presser Plate B eta Bfloi afs 3ga eta 383 SUM 1 8 n 40 2W m 383 mQ eta mioi m iH oi 0 BJI J A 0 BiS...

Page 26: ...B Inverting Clamp Devices Mechanism SPS A 1811 Series From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 27: ...811H 09A033S 811H 09A034S 811H 09A035S 811H Screw 0 36mm n 40 Screw B For Inverting Clamp Needle Bearing A Needle Bearing B Washer Invering Support Base A Invering Support Base B Washer Screw 0 46mm n 40 Inverting Presser Plate A Inverting Presser Plate B Inverting Presser Plate D Screw For Inverting Presser Plate A B Screw For Inverting Presser Plate D Inverting Cylinder Knuckle Inverting Rack HI...

Page 28: ...c Wiper Presser Foot Mechanism I i From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 29: ...h Presser Foot Washer Stud for Wiper Stopper Rubber for Woer Stopper etOIIH Zfi 91 1 mm m lUAf mm diioi UAf SIOIHI dEllkOIE ui SfOlIB 33H iuXi m suoiia sa SE SfOIQj SUAf 2foiia m m 5 m SfOia IB BUM 2fOI3Il SIB H 09A004S 811H SC 0543 4525 09A005S 8 H SC 0525 4122 09A001S 811H 09A006S 811H SC 0330 4422 06 034W 7400 09A007S 811H 05A045S 811H 09A008S 811H 09A009S 811H 01 071W 1600 SC 0502 4125 09A002S...

Page 30: ...D Pneumatic Control Mechanism SPS A 1306 Pneumatic Machine Seires From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 31: ...tBlhiOiE IM Mau Hom us m Ufi s5i 49A006S 811H 49A009S 811H 49A014S 811H 02031SC 2113 10 010W 7507 Nut M5XP0 8 SN 0115 2000 49A017S 811H Solenoid Valve 49A018S 811H Taoping Screw 22A060S 306H Solenoid Valve Bracket 49A013S 811H Straight Union 49A1005 811H Check Va ve 49A015S 811H 49A020S 811H Hose Nipple Silencer From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 32: ... Pneumatic Control Mectianism SPS A 1306 Electronic Machine Series 1 From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 33: ...011S 811H 49A013S 811H Plug A Air Hose 6 Manifold Block Elbow Union IBia A OllOj 6 OHUgE 1 sa7l B atoiE aa i us EMS UAt OIIOI 4 05A052S 811H 22A060S 306H 49A014S 811H 49A020S 811H Plug B 52A0 4S 306H 52A015S 306H Solenoid Valve 49A015S 811H Hose Nipple 49A018S 811H Tapping Screw Air Hose 4 49A001S 811GH 49A 00S 811H Check Va ve 49A013S 811H Straight Union From the library of Superior Sewing Machin...

Page 34: ...F Pneumatic Control Mechanism SPS A 1811 Series From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 35: ...oid valve Manifold Block Straight Union Check Valve Hose Nipple 49A001S 811H 4 eilhiOlE DUUgE gq iaioiESul nB Ufi 49A017S 811H 51A048S 81H2 49A013S 811H 49A100S 811H 49A015S 811H From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 36: ...G Inverting Clamp Devices Mechanism SPS A 2516 Series From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 37: ...le Bearing A Needle Bearing B Washer Invering Support Base A Invering Support Base B Washer Screw 0 46mm n 40 Inverting Presser Plate A Saew For Inverting Presser Plate A 8 Screw For Inverting Presser Rate D Inverting Cylinder Knuckle Inverting Rack Hlinge Screw Inverting Cylinder Bracket Screw 0 61mm n 28 Air Cylinder Ass y Air Eltxjw Air Hose 04 Feed Plate Clamp R Lower Feed Plate Upper Feed Pla...

Page 38: ...H Inverting Clamp Devices Mechanism SPS B 1507HJ H 34 H 33 H 32 Jf H 27 From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 39: ...Bolt 3 16 n 32 L 10 Presser Plate Coating Film Rack Gear Inverting Crank Washer Inverting Crank Set Screw 11 64 n 40 L 5 Inverting Base Spacer Inverting Presser Plate Base Ball Bearing NSK MF74 Pin Inverting Presser Plate Screw 9 64 n 40 L 5 Air Cylinder CRJB1 180 Fitting M 3ALU 4 Air Hose TU 0425 Air Hose TU 0425 Y inverting Cylinder Base CRJB1 180 Bolt M5xP0 8 L 15 Inverting Base Bolt M5 P0 8 L ...

Page 40: ...H Inverting Clamp Devices Mechanism SPS B 1507HJ From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 41: ... M4xP0 7 L 30 MME 01 S ider Base Clamp Shaft Holder Bolt M4xP0 7 L 12 Washer m mm 8 Feed Plate Clamp Assembly L moiE E iiMKJo 1 Feed Plate Clamp L moiE E iiasm 1 Locating Pin mmsE 2 Feed Plate Clamp AssembMU Feed Plate Clamp R Bolt M4xP0 7 L 12 Washer Lower Feed Plate Bolt M6xP1 L 12 Washer Feed Bracket A Pin Bolt M5xP0 8 L 10 ioit Washer Linear Bushing SDM 10UU Presser Fool Model Mark GIOIE E niO...

Page 42: ...I Pneumatic Control Mechanism SPS B 1507HJ m From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 43: ...A001100 1 22 PPP AF000100 1 23 CAR BB000100 1 24 PSC DD000100 1 25 PSC BA000200 Name of Parts Filter Regulator Assembly Finger Valve Filter Regulator Air Pressure Switch Fitting Fitting Stud Screw Bolt Washer Phjg Nut Solenoid Valve Assembly Pressure Reducing Valve Speed Controller Solenoid Valve Manifold Silencer Fitting Fitting Tiug Manifold Bracket Tapping Screw Screw lEiaiSaiOiEKS S7i ieaiioii...

Page 44: ...Attachments 1 Pneumatic circuit diagram for SPS A 1306 series turnover device 1 SPS A 1306 HS 10 Inverting Cyl d AIR IN ity L J I I From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 45: ...06 HS 20 AIR IN Inverting Cyl d S78 m EA y I I s m L 0 Feed Frame Cyrd R Feed Frame Cyrd L E S34F m EA CZl in in o I in CD L I L J I I I I I I From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 46: ... ZS CD CD 3 I I Peed Prame Cyl dlR Peed Prame Cyl dfL S34F IZ12 u CZK 1 Mi tB 1 2 Slep Stnke Device Cyl dfR 2 Step Stroke Device Cyrd L E i S56S SB 3 nni 1 m d 4 d L J T I I L J From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 47: ...06 HS 22 AIR IN Inverting Cyl d S78 m BA cz czy EB 1 I I Feed Frame CyI d R Feed Frame Cyl d L E S34R BA CZH 0 in in o T in S34L c z L 3 EeE BA 3 SB 9 L I L J From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 48: ... device 1 SPS A 1811 HS 20 Presser Foot Cyl d S12P 132 CZh P B8 2 AIR IN Peed Frame Cyrd R Feed Frame Cj d L S34F Z12 w V P SB 3 11 0 cii i_ _ L J Inverting Device yi d S78I ca r a BB 1 nn _ From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 49: ...ame Cjrd R S12F as CZh P SB Feed Frame Cyl diL 2 Step Stnke Deiice Gjl d S34F IZE w V P ZB 3 S56S EE u P EB 3 cz i J AIR IN J1 w 4 1 5J L J Inverting Device CylM S7BI EE CJ L L From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 50: ...d R Feed Frame Cyrd L 2 Step ke Sefice l d Ci S12P EE 5 CZF P E8 W V S34R ZJ2 w V P IB S34L m P IB S56S 132 P IB cz I I L AIR IN J1 0 5J L J InvertiDg Device Cyl d S7BI 32 4 I h 3 EB L From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 51: ...SPS A 1811 HS 23 Presser Foot Cyl d Feed Frame Cyl dCR Feed Frame Cyl dCL 2 Siep Stroke Device Cjl d bTertrng Device Cyl d S34R AIR IN From the library of Superior Sewing Machine Supply LLC www supsew com ...

Page 52: ...e 1 SPS B 1507 HJ 23 Inverting Clamp Cyl d Inverting Moving Cyl d V w RC SE EA CZ3 h P EB 2S zm EA B B Feed Frame Cyl d LC izm M EA PEB Inverting Rotating Cyl d N1 zm EA P EB IIZH I 1 AIR IN w I j From the library of Superior Sewing Machine Supply LLC www supsew com ...

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