SunStar CK18M-4-LP Installation And Owner'S Manual Download Page 7

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INSTALLATION TO GAS SUPPLY

1. The gas supply must comply with local codes, or in

their absence, the installation must be in accordance
with the American National Standard (National Fuel
Gas Code) NFPA 54, also known as ANSI Z223.1-
latest edition, available from the ANSI Inc., 1434
Broadway, New York, New York 10018, or the National
Fire Protection Association, Batterymarch Park,
Quincy, Massachusetts 02269.

2.

 

WARNING:

  When using LP gas, this heater

requires an external regulator (not supplied) located
between the heater and LP Supply Tank.  This regulator
must be supplied by the installer to reduce incoming
LP Gas pressure to a maximum of 14 inches of water
column.  Under no circumstances should this heater
ever be hooked directly to an LP supply tank.

I

MPORTANT:  

 The Pressure Regulator must be held

with a wrench when connecting gas piping and/or
fittings to the Pressure Regulator.

3. Use only new, black iron or rust resistant steel pipe.

Copper tubing may be acceptable in certain areas.

CHECK LOCAL CODES TO DETERMINE
ACCE PTAB LE TYPE S OF GAS PI PI NG.

4. The gas supply line shall be sized and installed to

provide a sufficient supply of gas to meet the minimum
demand of the heater without undue loss of pressure.

             Typical Installation             Supply Line

       

Up to 20,000 Btu/hr            3/8” or greater

             Up to 30,000 Btu/hr            1/2” or greater

5. The sealant used on the threaded pipe joints of the

gas pipe must be the specific type resistant to the
action of Liquid Petroleum Gas.  Apply sealant lightly
to male threads to ensure excess sealant does not
enter lines. Any excess sealant could be forced into
the pipe and result in clogged gas valves.

6. The supply system must include a manual shut-off

valve, a union in the line, and a plugged 1/8" NPT
tap. The tap should be accessible for test gauge
connections upstream of the gas supply connection
to heater.

7. Include a drip leg (trap) in the supply line.  The

purpose of the drip leg is to prevent moisture and
contaminants in the gas supply from entering the
heater controls.  The drip leg should be readily
accessible to permit cleaning or emptying.  A drip
leg should not be located where the condensate is
likely to freeze. Failure to use a drip leg can result in
operational difficulties in the heater.

GAS SUPPLY

 

CHECK

A union must be provided directly at the gas inlet to the
heater.  A manual gas valve must be provided upstream
of the union.  This will allow you to shut off the gas supply
to the heater if it is necessary to remove it for service
purposes.

The appliance and its appliance main shutoff valve must
be disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psig. (3.45kPa).

The appliance must be isolated from the gas supply
piping system by closing its equipment shutoff valve
during any pressure testing of the gas supply piping
system at test pressures equal to or less than _ psig.
(3.45kPa).

The connectors must be checked and cleaned before
assembling and then wrenched up tight for a gas tight
connection.  Apply a soap and water solution to all joints
and watch for bubbles to check for gas leaks. 

NEVER

USE ANY OPEN FLAME TO CHECK FOR GAS LEAKS

.

SATISFACTORY

Proper Burning

UNSATISFACTORY

Figure 3

HEATER MAINTENANCE — PERIODIC VISUAL

CHECK

The burner must glow evenly over the entire surface when
operating correctly. The pilot flame must burn with a clear
blue flame. See Figure 3. 

(30,000 Btu/hr input model

shown)

Summary of Contents for CK18M-4-LP

Page 1: ...alified service person The appliance should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean PN 43126170 INSTALLATION AND OWNER S GUIDE Effective Date June 2006 V...

Page 2: ...e and other flammable vapors and liquids 11 This appliance may be installed in an aftermarket manufactured mobile home where not prohibited by state or local codes Aftermarket Completion of sale not for purpose of resale from the manufacturer 12 DO NOT use this heater if any part has been under water Immediately call a qualified service person to inspect the room heater and to replace any part of ...

Page 3: ...ine the volume of the space in which the heater is to be installed Include adjoining rooms with doorless passageways Example 24 long x 16 wide x 8 high 3072 ft3 LE NGTH x WI DTH x H E IG HT ___________________________ Ft3 STEP 2 Multiply the volume of the space calculated in Step 1 by 20 BTU hr to determine the maximum BTU hr that the space can support without additional combustion and ventilation...

Page 4: ...nside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Al...

Page 5: ...eater The heater must be installed no less than 2 above the top surface of carpeting tile or other floor covering When facing the front of the heater the clearance from any combustible materials must be a minimum of 13 from the left 13 from the right 36 from the top and 2 from the bottom and 36 from the front The opening for combustion air located at the bottom of the heater must not be obstructed...

Page 6: ...the unit See the following instructions in figure 2 2 to place the C angle to the wall stud 1 Select the elbow position as indicated in Figure 2 1 2 Use the template provided to mark out the hole locations 3 Drive two 2 5 16 holes according to the dimensions shown on the upper corner of Figure 2 1 4 Drill another 5 16 hole on the wall stud for the U hook as shown in Figure 2 1 5 Screw in the three...

Page 7: ...e forced into the pipe and result in clogged gas valves 6 The supply system must include a manual shut off valve a union in the line and a plugged 1 8 NPT tap The tap should be accessible for test gauge connections upstream of the gas supply connection to heater 7 Include a drip leg trap in the supply line The purpose of the drip leg is to prevent moisture and contaminants in the gas supply from e...

Page 8: ...f your pilot will not stay lit try cleaning it Use a can of compressed air such as is used to clean a computer to blow dust out of the pilot assembly Sometimes just blowing air back through the pilot will get rid of the dirt If that fails to solve the problem remove the wire clip that holds the metal strip onto the pilot assembly Remove the cover and blow any dust out Reassemble and check for prop...

Page 9: ...ic switch do not use any telephone in your building Immediately call your gas supplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service person Force...

Page 10: ...etting OFF OFF P 1 2 3 MODEL TYPES CK18M 4 NG CK18M 4 LP PIEZO IGNITOR PIEZO IGNITOR MODEL TYPES CK 30M 4 NG CK 30M 4 LP BURNER LIGHTING SEQUENCE one radiant Setting 1 O FF P 1 2 3 Setting 2 Three radiant O F F P 1 2 3 one radiant Setting 1 O FF P 1 2 3 one radiant Setting 2 O F F P 1 2 3 Setting 3 O F F P 1 2 3 two radiants Setting 3 Five radiants O F F P 1 2 3 ...

Page 11: ...ction firmly Replace thermocouple Replace gas valve BURNER DOES NOT LIGHT Pilot stays lit Burner orifice clogged Burner orifices not correct size Extremely low inlet gas pressure Gas valve is defective Clean or replace orifices Replace with correct size Contact gas supplier Replace gas valve IMPROPERBURNERPATTERN Slight smoke or odor during initial operation Residues from manufacturing process or ...

Page 12: ...sunstar corcho T Convertido 1 13 3 08 10 27 P gina 12 Composici n C M Y CM MY CY CMY K 12 MODELS CK18M 4 LP Propane Gas CK18M 4 NG Natural Gas 1 22 2 3 4 5 6 7 16 15 17 18 21 19 20 14 30 28 29 27 ...

Page 13: ...r corcho T Convertido 1 13 3 08 10 27 P gina 13 Composici n C M Y CM MY CY CMY K 13 30 21 19 20 18 17 16 15 14 13 11 9 12 10 9 8 7 4 6 2 5 1 27 28 29 CK30M 4 LP Propane Gas CK30M 4 NG Natural Gas 23 24 25 26 ...

Page 14: ...sunstar corcho T Convertido 1 13 3 08 10 27 P gina 14 Composici n C M Y CM MY CY CMY K 14 MODELS CK18M 4 LP and CK30M 4 LP Propane Gas CK18M 4 NG and CK30M 4 NG Natural Gas 32 33 34 35 36 37 38 39 40 41 ...

Page 15: ...1 4359101 T Connector CK30M 11 4358559 4358559 Tubing Valve Third Setting 12 4358558 4358558 Tubing valve first setting 13 4358563 4358563 Tubing Third Setting Right 14 4358564 4358564 4358564 4358564 Tubing Regulator to Valve 15 4359601 4358900 4359601 4358900 Valve 16 4358560 4358505 Tubing Valve to ODS 17 4358800 4358800 4358800 4358800 Cotter Clip 18 4360001 4360001 4360001 4360001 Valve Suppo...

Page 16: ...sunstar corcho T Convertido 1 13 3 08 10 27 P gina 16 Composici n C M Y CM MY CY CMY K 16 PN 43126170 22 130 177 Rev d ...

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