Sunnen SV-2460 Installation, Setup And Operation Instructions Download Page 1

SUNNEN

®

PRODUCTS COMPANY • 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100

READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING,
INSPECTING, OR INSTALLING THE SUNNEN

®

SV-2460 VERTICAL HONING MACHINE.

I-SV-461

Installation, Setup

and Operation

INSTRUCTIONS

for

SUNNEN

®

VERTICAL HONING MACHINE

Models: 

SV-2460 

“SUNNEN

®

AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” 

O R I G I N A L   I N S T R U C T I O N S

Summary of Contents for SV-2460

Page 1: ...HLY AND CAREFULLY BEFORE UNPACKING INSPECTING OR INSTALLING THE SUNNEN SV 2460 VERTICAL HONING MACHINE I SV 461 Installation Setup and Operation INSTRUCTIONS for SUNNEN VERTICAL HONING MACHINE Models...

Page 2: ...ive and motor grounding Use of any optional devices equipment between the Drive motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2...

Page 3: ...DY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buy...

Page 4: ...tempt any repair or maintenance procedure beyond those described in this book Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructi...

Page 5: ...k 7 SECTION 2 PREPARING FOR OPERATION General 9 Major Components 9 Operator Controls 11 Safety Symbols 11 Workholding Fixture 11 Honing Tool 11 Honing Tool Setup 12 SECTION 3 SETUP OPERATION General 1...

Page 6: ...indows Work Area View A 3 4047 W x 4824 D x 4400 H mm 159 x 190 x 173 in Floor Space Machine Foot Print 2523 W x 2563 D x4375 H mm w o Optional Coolant System 99 x 101 x 172in Floor Weight Dry 5620 kg...

Page 7: ...e to staging unpacking area 2 Remove plastic wrap 3 Remove top and sides from packing crate 4 Remove all loose components from crate 5 Check all components against packing list 6 Inspect Machine and c...

Page 8: ...ble until it just touches the floor Move to rear of table and check rear of table left to right for level Adjusting Leveling Bolt in which ever of the feet is lowest as required until table base is wi...

Page 9: ...rding and Hardware aside for reinstallation after column is installed Install Column 16 Obtain Fork Lift with required vertical movement and lift capacity to lift Column into position on Riser Weldmen...

Page 10: ...ng 30 Reinstall Right Rear Guarding and Conduit Hangers 31 Reposition Wiring Conduit in Hangers and secure 32 Install Linear Rail Cover on front of Spindle Assembly Two 2 Access Holes are provided on...

Page 11: ...lectrician in accordance with all local state and federal codes and regulations FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE MACHINE WARNING All wiring and electrical equipment se...

Page 12: ...closure WARNING You must use the hole provided Drilling any new holes in the electrical enclosure may void the warranty 4 Remove hole plug located on top left side of the enclosure Then install an oil...

Page 13: ...f metal residue it is recommended that you employ either or both a magnetic separator and filter system Check with your local Sunnen Field Service Engineer or Sunnen Products Company Technical Service...

Page 14: ...8 NOTES...

Page 15: ...n rear of column 3a The Operator Station houses all electronic hardware and software for hone control It is also main operator interface with machine 4a The Spindle Carriage is mounted on 9 FIGURE 2 1...

Page 16: ...or right on models equipped with optional carriage servo motor E STOP Shuts OFF all power to the machine functions Button must release before Power ON button Pushbutton Red can be pushed CYCLE START...

Page 17: ...NG TOOL Refer to Sunnen Industrial or Automotive Honing Supplies Catalogs for all your honing needs CAUTION Use of tooling other than Sunnen tooling will render all of features of computerized honing...

Page 18: ...uld be 90 to left of set screw 8 Push mandrel up into Adapter until it bottoms rotate it 1 4 turn to right and push up until it bottoms again 9 Tighten Set Screw securely with chuck wrench CV CK Serie...

Page 19: ...eral 2 using procedure above 12 Insert shimmed Main Guide beneath numeral 3 on Hone Body 13 Place shimmed Centering Guide beneath numeral 4 on Hone Body Alignment Guide NOTE DO NOT use alignment guide...

Page 20: ...holders and repeat step 2 until the hone head is loaded with plates and holders 4 Once all plates and holders are loaded in head expand and retract holders in head several times to ensure all moving p...

Page 21: ...versal joint see Figure 2 14 Grab spring on bottom of hone head in between mounting clips and pull it over spring slots in bottom of stone brush set using GH 50 Thumb Spring Tool refer to Figure 2 14...

Page 22: ...16 NOTES...

Page 23: ...its intended use Using these Machines for other purposes could result in damage to machine and loss of warranty Be sure to work in a well lit area and to use light supplied to avoid dangerous unseen c...

Page 24: ...characteristics There are three displays that are available to operator First is BORE PROFILE This display shows a picture of load vs stroke position through bore In most cases it will display conditi...

Page 25: ...new tool 13 Press NEXT and follow directions on display screen 14 Once Tool is installed press NEXT and then press YES on the window that says Teach Tool Size Snug 15 Set tool SNUG diameter by moving...

Page 26: ...20 NOTES...

Page 27: ...ease reservoir System is equipped with a Pressure Switch which flashes a warning on the operator display screen when the level pressure drops below minimum requirement To bleed system proceed as follo...

Page 28: ...attempting to tighten these screws Examine the way covers for breaks or tears Replace as needed Every 10 000 km of Carriage Travel NOTE The control system records cumulative carriage travel If your a...

Page 29: ...lt 6 Use tension Setscrew against Bracket to tension belt before tightening Screws on Spindle Motor Bracket New Belt Tension belt so that deflection at midway between pulleys is approximately 7 5mm 3i...

Page 30: ...hen there is a noticeable drop in air pressure To clean or replace the Filter Element proceed as follows see Figure 4 9 1 Turn OFF power to Machine at Master ON OFF Switch Electrical Enclosure 2 Turn...

Page 31: ...imum control of the bore diameter inspect Pneumatic Lines airlines and Fittings running to tool monthly for leaks or damaged parts Replace parts as required see Figure 4 10 25 FIGURE 4 9 Pneumatic Lin...

Page 32: ...26 NOTES...

Page 33: ...4 Inadequate tool s rpm A Increase tool s rpm 3 Run Diagnostic 5 Improper or diluted coolant A Check coolant 4 Poor stone life 1 Excessive tool feed rate A Decrease feed rate 2 3 Run Diagnostic 2 Inad...

Page 34: ...y Aligned A Adjust Fixture 2 Setup Waviness 1 Improper tool length A Use tool with sufficient 2 Setup stone length to bridge waviness in bore Rainbow 1 Improper tool length A Replace tool 2 Setup tool...

Page 35: ...those 100 cycles then the air has been successfully bled out of the system PROBLEM Routine inspection of lubrication system shows that grease is not coming out of one or more grease lines SOLUTIONS R...

Page 36: ...30 NOTES...

Page 37: ...NETIC SEPARATOR MACHINE RESERVOIR FLOW CONTROL ON OFF VALVE SUMP PUMP FILTERED FLUID WORKPIECE OPTIONAL COOLANT SYSTEM with PAPER FILTER A COOLANT SYSTEM OPT OPTIONAL COOLANT SYSTEM with MAGNETIC SEPA...

Page 38: ...32 NOTES...

Page 39: ...33 FLOW DIAGRAM B GREASE PUMP FIGURE B 1 Grease Lubrication System Flow Diagram LUBRICATOR HOUSING FILLER PORT TO BALLSCREW STROKER TO BALLSPLINE STROKER...

Page 40: ...34 NOTES...

Page 41: ...1 OF 2 C DECLARATION OF CONFORMITY 35 SAMPLE CE DOCUMENT...

Page 42: ...2 OF 2 C DECLARATION OF CONFORMITY 36 SAMPLE CE DOCUMENT...

Page 43: ...ly Be sure to read and follow instructions for operation of equipment WARNING An Arc Flash Hazard Exists Follow safe work practices and wear appropriate Personal Protective Equipment Follow proper loc...

Page 44: ...25 4000 1 1 16 1 062500 26 9880 FORMULAS MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES in x 25 4 MILLIMETERS mm MILLIMETERS mm x 0 03937 INCHES in FEET ft x 0 3048 METERS m METERS m x 3 281 FEET ft PR...

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