Sunlight Supply Ideal	Air CG2 Service Manual Download Page 14

Service   Manual   Ideal   Air   CG2   Commercial   Grade   Dehumidifier       

Sunlight   Supply,   Inc.   

14 

   

   

Problem   

Possible   Causes   

Remedy   

   
   
   
4.   Loud   noises   during   
operation   
   

Check   if   the   unit   is   securely   
positioned.   

Set   and   use   the   dehumidifier   at   a   sturdy,   
flat,   and   level   place.   

Fan   

If   cracked,   out   of   balance,   or   partially   
missing,   replace   it.   

Internal   compressor   noise   

Replace   compressor.   

Loose   screws   somewhere   in   
the   unit   

Find   loose   screws   and   tighten   them.   

Worn   bearings   in   fan   motor   
assembly   
   

If   knocking   sounds   continue   when   
running,   or   if   shaft   is   loose,   replace   the   
motor.   If   noise   continues,   or   if   noise   
appears   to   be   outside   the   motor   when   
running,   replace   motor   assembly.   

   
5.Water   drips   out   of   
unit   
   

Connection   may   be   loose.   

Check   all   water   connections   and   repair   as   
needed.   

Water   pump   fault   or   
blockage   

Check   water   pump   and   float   switch       

The   unit   is   not   installed   
properly.               

The   pump   basin   must   be   properly   
positioned   by   keeping   unit   upright.       

External   water   pipe   or   inside   
water   pipe   are   loose.   

Tighten   any   loose   water   connections.   

   
   
   
6.   Compressor   cycles   
on/off   with   overload   
protection.   
   
   

Poor   air   circulation.   
   

Move   dehumidifier   for   free   and   
unobstructed   air   flow.   

Evaporator   coils   clogged   
with   dust   or   dirt.   

Clean   dust   or   dirt   on   the   evaporator   coils   

Fan   Motor   

If   fan   is   not,   determine   the   cause.   
Replace   if   required.   

Short   circuit   or   ground   in   
electrical   circuit   

Check   electrical   circuit.   Repair   as   needed.   

Unit   pressures   not   equalized    Allow   2   or   3   minutes   rest   for   pressure   to   

equalize   before   starting   compressor.   

Capacitor   

Test   the   capacitor.   

Wiring   

Check   the   terminals.   If   loose,   repair   or   
replace.   

Refrigeration   system   

Check   the   system   for   a   restriction.   

Overload   protector   (O.L.P.)   
   

Check   O.L.P.,   if   externally   mounted.   
Replace   if   open.   (If   the   compressor   
temperature   is   high,   remove   the   O.L.P.,   
cool,   and   retest.)   

7.   Ineffective   

dehumidifying   

Check   for   gas   leakage   at   
connecting   tube.   

Repair   gas   leak.   
   

8.   No   time   display   

PCB   Battery   low       

Replace   Battery       

   

Summary of Contents for Ideal Air CG2

Page 1: ...SERVICE MANUAL CG2 Commercial Grade Dehumidifier SLS Part Number 700899...

Page 2: ...Guide 9 Disassembly Instructions 9 1 Disassembly of front housing 9 2 Disassembly of rear housing and wheels 10 Routine Maintenance 10 1 Cleaning the Air Filter 10 2 Replacing the Battery 10 3 Checkin...

Page 3: ...ntainer visually check for signs of damage If there is evidence of damage do not operate Call the store you purchased the unit from to discuss next steps Do not discard packing manuals or any contents...

Page 4: ...or submerged contact Ideal Air Support before using Disconnect power when cleaning or maintaining the product If not using for an extended period of time disconnect the power supply plug and or turn o...

Page 5: ...is lower than the actual humidity reading and the display will read completed The unit will resume operation after the actual humidity reading is higher than the set point 1 2 When the set point is a...

Page 6: ...operate across a wider range of temperatures The unit is programmed to restrict defrost operation to the times when ambient temperature falls below 75 degrees F The defrost control sequence is as fol...

Page 7: ...t heat be applied to the evaporator coil in an attempt to remove ice buildup No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and the presence of refri...

Page 8: ...CE CURVES 110 120V 60Hz Performance curves CAPACITY Pints Day POWER t AMBIENT TEMPERATURE HUMIDITY 220 200 180 160 140 120 100 80 60 1600 1500 1400 1300 1200 1100 1000 900 800 90 F 90 RH 86 F 80 RH 80...

Page 9: ...Input Current 80 F 60 RH 1045W 9 5A Power Supply 110V 120V 60Hz Refrigerant R410A 760g Working Temperature 41 F 95 F Controls Electronic Touchpad Process Air 306 CFM Condensate Pump Lift 10 ft Maximu...

Page 10: ...6 Back housing PE Rotational moulding 7 Expansion module component PCB Optional Function Part 8 LCD Display PCB 9 Pull rod D20 Stainless steel tube 10 Power cord fixed support 4 iron wire 11 M6 outsid...

Page 11: ...pressor capacitor support Galvanized sheet T 0 5MM 4 9 Evaporator and Condenser support Galvanized sheet T 1 0MM 4 10 Four way valve DHF 5 R410A 4 11 Gas exhaust pipe T2M 7 0 7 4 12 Compressor 4 13 Ba...

Page 12: ...rant loss Water is not draining from the pump reservoir or there is a lack of power to the water pump Remedy 1 Check to ensure the coil sensor s terminal is securely plugged in 2 Replace the coil sens...

Page 13: ...he wire connections if not according to the wiring diagram correct the connections Capacitor Discharge capacitor before servicing Check the capacitor Replace if not within 10 of manufacturer s rating...

Page 14: ...pump basin must be properly positioned by keeping unit upright External water pipe or inside water pipe are loose Tighten any loose water connections 6 Compressor cycles on off with overload protectio...

Page 15: ...nd control panel see pictures below STEP 1 Remove the nuts from the axel on each wheel hub Remove wheels from unit STEP 2 Place a support under the unit after removing each wheel to avoid tilting the...

Page 16: ...pection weekly to determine if debris build up has clogged the filter 10 2 Cleaning the air filter STEP 1 Remove the filter as shown in the diagram below STEP 2 Vacuum any debris from the filter STEP...

Page 17: ...cleaner gently clean away the accumulated debris from the evaporator coil STEP 3 Re install the Filter Cover and the Filter WARNING DO NOT STEAM CLEAN REFRIGERATION COILS OR USE HARSH CHEMICALS 10 6...

Page 18: ...es connected to the water pump 4 Remove the pump cover disconnect the pump and water level sensor and mark the sensor wires to help with proper re attachment 5 Replace the new water pump and re instal...

Page 19: ...ou are careful when you disconnect and reconnect the leads from the PCB STEP 1 Take off the front housing and control panel STEP 2 Remove two 2 screws securing the sensor to the front of the evaporato...

Page 20: ...tion STEP 1 Take off the front housing STEP 2 Find the source of the leak and repair using specific refrigerant grade solder STEP 3 Locate the pinch off tubes see picture below and solder on service v...

Page 21: ...al operation 3 Next step is to check the start capacitor 4 If all of these checks do not identify faulty components the compressor will need to be replaced Contact Ideal Air Support for next steps 11...

Page 22: ...2 12 SERVICE PARTS LIST Part Number Description 460598 Compressor capacitor 460600 Motor 460602 Motor capacitor 460604 Main PCB 460606 LCD Display 460608 Temperature and humidity sensor 460610 Water p...

Page 23: ...during transportation 4 Any damage or improper repairs including misuse negligence and insufficient maintenance 5 Damage caused by force majeure 6 Damage to wheels which are easily broken by improper...

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