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Operating Instructions • Warning Information • Parts Breakdown

Nipple

Leader Hose

Whip Hose

Nipple

Filter

Air Supply

Regulator

Quick Coupler

Oiler

Drain Daily

Do Not Install

Quick Coupling

Here

Air Supply...

Tools of this class operate on a wide range of air
pressures. It is recommended that air pressure of these
tools measures 90 PSI at the tool while running free.
Higher pressure (over 90 psig; 6.2 bar) raises
performance beyond the rated capacity of the tool which
will shorten tool life because of faster wear and could
cause injury.
Always use clean, dry air. Dust, corrosive fumes and/or
water in the air line will cause damage to the tool. Drain
the air tank daily. Clean the air inlet filter screen on at
least a weekly schedule. The recommended hookup
procedure can be viewed in the above figure.
The air inlet used for connecting air supply has standard
1/4" NPT. Line pressure should be increased to
compensate for unusually long air hoses (over 25 feet).
Minimum hose diameter should be 3/8" I.D. and fittings
should have the same inside dimensions and be tightly
secured.

Operation...

When using the grinder, be careful not to exert excessive force. Too much force may be hazardous if it causes the cutting tool
spindle to bend or break.
The burning of the work piece or excessive speed reduction indicates too much force being applied. Changing to a free cutting
tool may be better for the desired rate of speed and stock removal.
Avoid hazardous condition by making sure there is sufficient gripping force on the spindle of the cutting tool by placing the
spindle 7/16" or more inside the collet.

Lubrication...

Lubricate the air motor daily with quality air tool oil. If no air line oiler is used, run a teaspoon of oil through the tool. The oil
can be squirted into the tool air inlet or into the hose at the nearest connection to the air supply, then run the tool. The
amount of oil to be used is 1 ounce. Overfilling will cause a reduction in the power of the tool.
Other factors outside the tool may cause loss of power or erratic action. Reduced compressor output, excessive drain on the
air line, moisture or restrictions in air pipes or the use of hose connections of improper size or poor condition may reduce air
supply. Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the
tool with gum solvent oil or an equal mixture of SAE #10 oil and kerosene. If outside conditions are in order and the tool
continues erratic action at low power, disconnect tool from hose and take tool to your nearest authorized service center.

LIMITED WARRANTY:

SUNEX INTERNATIONAL, INC. WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SUNEX TOOLS

®

BRANDED

PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS. 

Sunex International, Inc. will repair or replace its Sunex Tools

®

branded products which fail to give satisfactory service due to defective workmanship or materials, based upon the terms and

conditions of the following described warranty plans attributed to that specific product.

This product carries a ONE-YEAR warranty. During this warranty period, Sunex Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship.

Other important warranty information...

This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement made by anyone other than Sunex
Tools or its authorized warranty service centers.

The foregoing obligation is Sunex Tools’ sole liability under this or any implied warranty and under no circumstances shall we be liable for any incidental or consequential damages.

Note:

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Return equipment or parts to Sunex

Tools, or an authorized warranty service center, transportation prepaid. Be certain to include your name and address, evidence of the purchase date, and description of the suspected defect.
If you have any questions about warranty service, please write to Sunex Tools. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Repair kits and replacement parts are available for many of Sunex Tools products regardless of whether or not the product is still covered by a warranty plan.

SHIPPING ADDRESS:
Sunex Tools
315 Hawkins Rd.
Travelers Rest, South Carolina 29690

MAILING ADDRESS:
Sunex Tools
P.O. Box 4215
Greenville, South Carolina 29608

SX240A

4

Rev. 05/01/03

SX-240_new_manual-100301  5/2/03  8:43 AM  Page 4

Summary of Contents for SX-240A

Page 1: ...EXPOSURE TO VIBRATION Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk fr...

Page 2: ...nded periods of time may be harmful to your hands and arms Discontinue use of tool if discomfort tingling feeling or pain occurs Seek medical advice before resuming use Place the tool on the work before starting the tool Slipping tripping and or falling while operating air tools can be a major cause of serious injury or death Be aware of excess hose left on the walking or work surface Keep body wo...

Page 3: ...es ref 19 30 RS240A03A Extended Head Assembly includes ref 34 40 RS232B18 Air Inlet ref 18 RS240A31 Coupling ref 31 RS240A32 Connect Nut ref 32 RS26429 Clamp Nut ref 33 RS26437 1 4 Collet ref 41 RS26438 Collet Nut ref 42 RS26439 Wrench ref 43 RS26440 Wrench ref 44 Only parts identified by Part No above are available for purchase SX 240_new_manual 100301 5 2 03 8 43 AM Page 3 ...

Page 4: ...ir supply Grit or gum deposits in the tool may cut power and may be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or an equal mixture of SAE 10 oil and kerosene If outside conditions are in order and the tool continues erratic action at low power disconnect tool from hose and take tool to your nearest authorized service center LIMITED WARRANTY SUNEX INTERNAT...

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