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Before each use:

 

1.  Inspect the cable for kinks and frays.  If kinked 

or more than 3 wire strands are broken (small 
wires) do not use the lift until the cable has 
been replaced. 

2.  Make certain winch operates freely and cable is 

not tangled on the winch drum. 

3.  Inspect mast, legs, and base for bends. 

4.  Make sure caster wheels move freely. 

Recommended Inspection Every 6 Months: 

1.  Inspect cable for frays and kinks (see point 1 

above) 

2.  Make certain winch works freely and that there 

are no loose or damaged parts. 

Winch Maintenance: 

1.  Refer to the winch assembly drawings in this 

Operators Manual. 

2.  Be sure that the winch cover is on the winch. 

3.  Check ratchet dog and brake ratchet for wear.  

If any wear is visible, replace the part.   

4.  Inspect gear teeth for wear.  If there is no sign 

of visible wear, brush teeth with 50-wt. Motor 
oil. 

5.  For proper brake adjustment see 

“Troubleshooting” section on page 9. 

Replacing the Cables: 

A.  Load Lifting Line

 

1.  Lay Fab-Mate across supports with the winch 

facing up. 

2.  Remove the gear cover. 

3.  Disengage load ratchet dog and  pull wire rope 

off of drum. 

4.  Loosen set screw on drum and pull wire rope 

out of keeper. 

5.  Pull Load Line out through front of Tee head. 

6.  Reverse for installing new Load Line. 

General Maintenance: 

1.  Check  winch handle for wear or bends. 

2.  Examine all bolts and nuts to be sure they are 

tight. 

3.  Legs, braces and base should be dent free and 

damage free. 

4.  Check pulley housings for damage 

(indentations) which can restrict the rotation of 
the pulleys. 

5.  Make sure all lines are seated in all pulleys and 

that pulleys rotate without obstruction. 

7.  Make sure caster wheels rotate freely and are 

undamaged. 

MAINTENANCE INSTRUCTIONS 

Summary of Contents for Fab-Mate

Page 1: ...with the potential hazards of this lift Call Sumner if you have any questions 7514 Alabonson Rd Houston Texas 77088 281 999 6900 281 999 6966 fax 1721 Bishop St Unit 4 Cambridge Ontario N1T 1N5 519 62...

Page 2: ...OWNER S RESPONSIBILITIES Throughout this publication the words WARNING CAUTION and IMPORTANT will be used to alert the user to special instructions concerning a particular operation that may be hazard...

Page 3: ...single lift Stay clear of overhead wires and obstructions Do not operate in gusty winds Never allow anyone under an elevated load Never leave Fab mate unattended with an elevated load Do not climb on...

Page 4: ...3 Secure the casters into the base by installing the four supplied setscrews into the base legs and then tighten with allen wrench Ensure screw is tightened onto caster stem 4 Turn base over and lock...

Page 5: ...ted on level and smooth surfaces to avoid tip ping and possibility of operator injury 3 MOVING FAB MATE TO WORK AREA WITH LOAD 1 When the Fab Mate is used to transport a load the load should be placed...

Page 6: ...uipment only WARNING Always lift load slightly to check rig ging and balance before elevating 5 Elevating Load 1 Raise the load by turning the winch handles in a clockwise direction WARNING Never allo...

Page 7: ...Caster Brake Caster Base Winch Winch Handle Line Hook Counter Weight Load Line Tee Head Mast 9 Lift Diagram...

Page 8: ...ear teeth for wear If there is no sign of visible wear brush teeth with 50 wt Motor oil 5 For proper brake adjustment see Troubleshooting section on page 9 Replacing the Cables A Load Lifting Line 1 L...

Page 9: ...hard to crank down The brake is over engaged See illustration and instruc tions below The brake will not disengage See illustration and instruc tions below The idler gear is displaced Make sure that...

Page 10: ..._______________ Action Date __________________________________________________________________________ Action Date __________________________________________________________________________ Action Dat...

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