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4-3 Precautions as to wiring

 1) Main circuit

1. Do not connect the power input terminal and motor output

terminals (U, V, and W) reversely.

2. Do not ground the motor output terminals (U, V, and W).  Check

that the motor output terminals are not grounded before turn-
ing the power on.

3. Be sure to turn off the power before wiring the main circuit

terminal, grounding terminal, and control terminal or when
removing the wiring.

4. Do not short-circuit the motor output terminals (U, V, and W)

with each other.  Check that motor output terminals are not
short-circuited with each other before turning the power on.

5. When operating the inverter, use a magnetic circuit breaker

(MCB) or a thermal relay (TH-RY) as necessary according to
the standard connection diagram.  Select a magnetic circuit
breaker and a thermal relay that match the motor rating.

6. The grounding terminal is inverter ground (FG).  Use Type D

grounding (100

 or less; 

1.6 mm or less).

7. Do not install a power factor improved (phase-advanced) ca-

pacitor, which may be broken by heating because of the high
harmonics of the inverter output.

8. Be sure to use a crimp terminal with insulation sheathing for

connection to the main circuit terminal (100 V, N, 200 V).

 2) Control circuit

1. Do not apply voltage exceeding 48 VDC or current exceeding

50 mA to the output terminal (AL, COM), or do not apply
voltage to reversed polarity.

2. Do not apply voltage to the input terminal (RUN. F/R. MBS)

from outside.

3. When driving the relay directly by the output terminal (AL,

COM), install a flywheel diode (FD).

4. The grounding wire connected to the control circuit must be

twisted or shielded wire.

5. Ground the shield of the shielded wire.
6. Separate the cable to be connected to the control circuit from

the power line.

7. Apply a screwdriver perpendicular to the terminal and tighten

the wire.

CAUTION

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Summary of Contents for CAI40C

Page 1: ...nual EM0102E 1 Inverter CAI Series CAI 40 90 CType CAUTION Carefully read the Safety Precautions in the introduction before reading the text of the operation manual in order to thoroughly understand t...

Page 2: ...ty Precautions 1 Standard specifications 6 Outline drawing 7 Installation 8 Wiring 10 Operation 12 Alarm output 17 Maintenance and inspection 18 Check the contents of packing Operation Manual Inveter...

Page 3: ...the customer is beyond the scope of our warrantee and we will not take responsibility for any result of remodeling Safety Precautions Carefully read this operation manual for correct use before instal...

Page 4: ...Do not place the machine near inflammables otherwise a fire may break out Do not hold the case at the front of the inverter otherwise the inverter may drop leading to injury Do not allow metal chips a...

Page 5: ...e breakdown or a fire may result 3 Wiring DANGER Check that the input power is OFF before wiring otherwise an electric shock or fire may result Be sure to install a magnetic circuit breaker NFB otherw...

Page 6: ...ise the equipment may be broken Be sure to attach the case cover before turning the power on Do not remove the case cover during power supply otherwise an elec tric shock may result Do not operate swi...

Page 7: ...may result DANGER This inverter has a high voltage terminal which is dangerous Do not touch it otherwise an electric shock may result Conduct maintenance or inspection five minutes or more after the...

Page 8: ...switch Operation stop command forward reverse command frequency command free run input and alarm signal output Self diagnosistrip protectionformovervoltage protectionfrom instantaneousovercurrent prot...

Page 9: ...S485 POWER MOTOR MAX RUN STOP FWD REV MIN 60 0 100 0 80 0 4 5 80 0 90 0 52 5 137 1 125 1 8 0 2 7 52 5 AC INVERTER POWER ALARM RS485 POWER MOTOR MAX RUN STOP FWD REV MIN 1 3 1 3 RS485 Outline drawing U...

Page 10: ...ions Refer to Fig a when installing the machine Machine the installa tion surface as shown in Fig b DIN rail cannot be attached Secure the machine without a gap between the machine and the mounting su...

Page 11: ...s without vibration Avoid continuous use of resonance point Set the machine vertically and provide a space for ven tilation around the ma chine Avoid hot or humid places or places with a large quan ti...

Page 12: ...p Forward reverserotation Natural braking stop Error signal output terminal Open collector Common Communication port External control terminal 8PIN Digital gland Magnetic circuit breaker MCB AC reacto...

Page 13: ...match the motor rating 6 The grounding terminal is inverter ground FG Use Type D grounding 100 or less 1 6 mm or less 7 Do not install a power factor improved phase advanced ca pacitor which may be br...

Page 14: ...supplied ALARM LED Blinks when the protective function is in operation Refer to p 15 for details Front panel volume Refer to p 14 for details Operation stop switch STOP RUN Forward reverse rotation sw...

Page 15: ...rnal panel All settings are OFF when the product is shipped Switch setting Setting item 100 50Hz 50Hz 100Hz 100 60Hz 100 120Hz Switch setting Setting item 100 60Hz Low torque output High torque output...

Page 16: ...external speed control The set frequency at that time is the total of respective set frequencies Set MIN when the front panel volume is not used Step 1 Primary power ON Power LED ON Step 2 Determine...

Page 17: ...opped when the undervoltage in the DC intermediate circuit is detected The inverter is stopped when overheating of coolant is detected The inverter is stopped when the current due to overcurrent is de...

Page 18: ...spection period may change when the operating condi tion differs during periodical inspection 6 2 Resetting when protective function is activated Reset the protective function by any one of the follow...

Page 19: ...y check the equipment for safe op eration 7 Operation may be unstable at a certain output frequency or un der a certain load condition depending on the combination of the inverter and motor Sufficient...

Page 20: ...supply side an excessive peak current may flow through the power input circuit braking the converter section In that case install a power factor improved AC reactor which matches the inverter capacit...

Page 21: ...at the wire on the terminal block is tightened correctly If it is loose overheating may result 12 When the inverter is used to operate a motor radio noise may be generated in the inverter input output...

Page 22: ...as set forth herein shall not apply to any problem or damage to the Product that is caused by 1 installation connection combination or integration of the Product in or to the other equipment or machin...

Page 23: ...Printed 2009 12 EM0102E 1 5...

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