Sumitomo Beier Cyclo Variator Series Maintenance Manual Download

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BM2001E

-3

Summary of Contents for Beier Cyclo Variator Series

Page 1: ...BM2001E 3...

Page 2: ...rsonal injury death or damage to the equipment When the unit is to be used for an elevator install a safety device on the elevator side to prevent it from falling otherwise personal injury death or da...

Page 3: ...10 Troubleshooting 30 11 Remote Control Equipment 31 12 Construction Drawing 35 13 Oil seal list 39 14 Bearing list 40 15 Disk spline list 42 16 Warranty 42 2 OP How to Refer to the Maintenance Manua...

Page 4: ...4 JAPAN INDUCTION MOTOR COMMON 1 Inspection Upon Delivery CAUTION Unpack the unit after verifying that it is positioned right side up otherwise injury may result Verify that the unit received is in fa...

Page 5: ...Allowable output torque 4Serial No Fig 3 Rating Plates of Beier Cyclo Variator 2Cyclo Reducer Ratio Same as page 3 Beier Cyclo Variator 1 Beier Cyclo 2 Motor COMMON 1 2 Lubrication Method Refer to 8 2...

Page 6: ...ARIATOR REDUCTION RATIO C H H V Base Mount CYCLO Frame Size B M 30B 6245 BP REDUCTION RATIO BEIER CYCLO Built in Gear Type BEIER BEIER Shaft Direction H Horizontal V Vertical Method of Mounting H Foot...

Page 7: ...Inverter driven AF Motor Commercial power driven Driving power A Increased safety explosion proof Indoor Protection method B Increased safety explosion proof Outdoor C Explosion proof Indoor CX Explos...

Page 8: ...atmosphere 2 3 Use After Storage 1 Oil seals will deteriorate when exposed to high temperatures and UV rays Inspect the oil seals before operation Replace the oil seals after long term storage if the...

Page 9: ...tall an oil pan or other such device to cope with oil leakage due to breakdown or faillure otherwise oil leakage may damage products Filling lublication oil after installation 4 1 Installation Locatio...

Page 10: ...ection of slow speed shaft without motor Fig 4 Rotation Direction of slow speed shaft with motor A B Type D Type COMMON 5 Coupling with Other Machines CAUTION Confirm the rotation direction before cou...

Page 11: ...meter are three times the shaft diameter or greater Install sprocket and gears so that their point of load application will be closer to the variator side with respect to the length of the shaft Fig 6...

Page 12: ...n resistance otherwise electric shock may result When using a star delta starter select one with an electromagnetic switch on the primary side 3 contact type otherwise fire may result When a using 400...

Page 13: ...hown in JEC 2100 R Rated Voltage V Rated Output kW 1000 M R Rated Voltage V Speed rpm 3 Rated Output kW 2000 0 5 M A drop in insulation resistance may be attributed to poor insulation In that case do...

Page 14: ...arting MCM ON MC OFF MC ON Delta connection after start MCM ON MC ON MC OFF For slow speed 8P MCL ON MCH1 OFF MCH2 OFF For high speed 4P MCL OFF MCH1 ON MCH2 ON MC OLR R U S V Motor T W R S T MC MCM M...

Page 15: ...l be set separately for over 50A and 50B Refer to 9 Lubricating Oil Cooling Device page 28 COMMON CAUTION Conduct priming shown in the maintenance manual before the start up of the main motor in case...

Page 16: ...ver turn speed control handwheel when Beier Variator is not in operation If handwheel is turned when the unit is not in operation this will exert undue force on internal parts which in turn may break...

Page 17: ...any responsibility for damage or injury resulting from an unauthorized modification by a customer Dispose of the gearmotor or reducer lubricant as general industrial waste When measuring the insulati...

Page 18: ...tion System D Type ND Series BEIER CYCLO Variator CYCLO Part at standard input speed by Table 13 Frame size Horizontal Grease Oil bath Grease Oil bath Plunger pump Self lubrication Vertical 6095 6105...

Page 19: ...l bath Oil Cyclo Plunger pump lubrication Forced lubrication Trochoid pump lubrication 8 4 1 P21 8 4 2 P21 8 4 3 P21 8 3 4 5 P21 8 3 Oil Supply and Change for Beier 1 Standard for lubricating oil chan...

Page 20: ...s Table 19 Selection Standard for Oil Viscosity for A Type and B Type 4 To ensure smooth start use lubricating oil whose pour point is at least 5 10 C lower than ambient temperature 5 If ambient tempe...

Page 21: ...oil 6 Long term Stoppage Stoppage Period Approx 1 month More than 1 month Change the oil and operate the unit for several minutes before stopping the unit Flush the unit fill with rust preventive oil...

Page 22: ...y requirments in Notes 2 and 3 in high viscosity index 5 When units are always used at an ambient temperature other than 0 to 40 C consult with the factory because depending on models it may need to c...

Page 23: ...en drive is stopped Upper line Lower line Oil gauge Plug Oil fill level When drive is stopped Upper line Lower line Oil gauge Plug Oil filler plug Oil filler port Oil gauge Oil filler plug Oil gauge A...

Page 24: ...Grease Supply Change Intervals Hours of operation 10 hr max day 10 24 hr day Replenishment interval 3 6 months Remarks Reduce the supply inter val when the operating conditions are severe or the frame...

Page 25: ...120 300 Frame size 1st stage I P side reduction portion Qty of grease g 2nd stage O P side reduction portion Qty of grease g 2nd stage O P side slow speed shaft bearing portion Qty of grease g 90 140...

Page 26: ...ay result in abnormal abrasion noise and breakage of the bearing 3 Grease Quantity Table 35 Amount of Grease to Be Replenished on Open Bearing Frame size BEIER A and B Type vertical N10A N8B 15A 10B 2...

Page 27: ...8500 7000 6000 5000 3500 3000 6413 65 160 37 230 45 8000 6500 6000 4500 3500 2500 6414 70 180 42 300 55 8000 6500 5500 4500 3000 2500 NU314 70 150 35 120 40 4000 3500 3000 2500 1500 1000 NU315 75 160...

Page 28: ...le 38 Recommended Grease Do not use any grease other than those shown in Table 38 3 Grease Supply and Discharge Refer to Fig 20 1 Remove the discharge plug discharge old grease and add new grease whil...

Page 29: ...sucked only halfway out of the suctionside piping of the oil pump the amount of oil will be reduced as a result of this insufficient suction thereby causing excessive noise in the oil pump For this r...

Page 30: ...ating oil cooling device periodically The interval depends on the condition of the lubricating oil or the quality of the cooling water Be sure to conduct the periodical inspection every 3 to 6 months...

Page 31: ...Overload Decrease the load to the specified value Voltage drop Contact the electric power company Overload Decrease the load to the specified value Short circuited motor stator coil Return the unit to...

Page 32: ...e a hexagon bar wrench nominal 5 to turn part A PM THR M MC1 THR NFB1 NFB2 R S T R S T MC2D MC2U Control Power Supply R1 PB5 PB1 PB2 PB3 PB4 S1 MC1 MC1 MC2 U MC2 U MC2 D MC2D MC2D THR THR Fig 23 Conne...

Page 33: ...eed change is required for variators with Cyclo drive type speed control device follow the instruction below Loosen the grip 2 and pull the handwheel 1 toward to remove the jaw clutch 8 from the slip...

Page 34: ...shield wire is used with digital tachometer shield can be connected to the side of sensor input For analog tachometer connection of shield is not necessary Assess whether or not to connect the shield...

Page 35: ...ented by making connection as shown in Fig 23 on Page 31 2 Speed change Pilot motor PM will run and speed change will take place while pushbutton switch for speed change control is being pressed When...

Page 36: ...OR Horizontal 7 4 14 13 3 2 9 8 5 6 11 12 10 1 16 15 G 3 G 1 D 3 D 1 G 2 Fig 29 13 2 Basic A and B Type BEIER VARIATOR Vertical 7 12 G 2 G 3 D 3 G 1 D 1 10 3 16 9 11 A 2 14 13 1 8 Fig 30 AFrame sizes...

Page 37: ...g shaft 13 Bracket arm 14 Spline shaft 15 Hand wheel 16 Shifting screw D 1 Flange disc D 3 Cone disc G 1 Input shaft gear G 2 Idler gear G 3 Spline shaft gear C 1 Slow speed shaft C 2 Horizontal casin...

Page 38: ...l filler plug Part No Description Part No Description Part No Description 6 Oil gauge 7 Drain plug 8 Input shaft 9 Output shaft 10 Spring 11 Face cam I 12 Face cam II 13 Swing shaft 14 Bracket arm 15...

Page 39: ...ring cover 2 Motor shaft bearing B 3 Fan 4 Fan cover 5 End bracket 6 Rotor conductor short circuit ring No Part Name No Part Name 7 Rotor core 8 Stationary core 9 Stator trame 10 Stator windings 11 Ey...

Page 40: ...4 P18 O ring 18 22 2 4 G10204 P14 O ring 14 18 2 4 S14246 2 2 2 2 2 S385811 S456812 2 2 S45629 N10A N8B 1 S507212 2 S17306 2 S608212 2 S628512 15A 10B 1 S558514 1 S17306 2 S8511013 1 S8511013 20A 15B...

Page 41: ...300 6203 3 3 6202 6 6304 1 6210NR 6212Z 1 1 6303 6305 3 3 6204 6 6305 1 6207NR 1 1 6206NR 1 6203 2 6307 2 6207NR 1 NJ305 NJ306 1 1 6309 NJ306 1 1 6208NR 1 6209NR 1 6308 6309 1 6312 NJ308 1 1 6310NR 1...

Page 42: ...30 6135 61406 11YSX 61406 11YSX 61406 11YSX 61413 17YSX 61413 17YSX 61413 17YSX 6142125YSX 6142125YSX 6142935YSX 6142935YSX 61443 59YSX 61443 59YSX 61443 59YSX 6147187YSX 6147187YSX 6142125YSX 6142125...

Page 43: ...r or its customers 5 any changes modifications improvements or alterations to the Product or those functions that are rendered on the Product by any person or entity other than the Seller 6 any parts...

Page 44: ...B C Landabarri No 3 6 B 48940 Leioa Vizcaya Spain Tel 34 9448 05389 Fax 34 9448 01550 Sweden SM Cyclo Scandinavia AB SMSC Industrigatan 21B 234 35 Lomma Sweden Tel 46 40220030 United Kingdom SM Cyclo...

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Sumitomo Beier Cyclo Variator Series, Maintenance Manual

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