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C) MAINTENANCE 

EXAMINATION

The user of the equipment may be subject to the requirements of the PRESSURE SYSTEMS REGULATIONS
(1989). These regulations require regular maintenance, examination and the keeping of records of all
examination, tests and any repairs undertaken.

The Sullair SM range of desiccant compressed air dryers are regarded under Regulation 2, not as a pressure
vessel, but as a pressure containing component, such as equipment that is not fabricated or welded (e.g. filters,
pressure regulators, refrigerant dryers).

The period of inspection under the regulations is to be decided by the owner of the equipment, but Sullair would
recommend that the dryers aluminium componentry is internally inspected for corrosion within a six year period,
or whenever the desiccant material is changed.

D) MAINTENANCE 

PLANS

Sullair offers a comprehensive range of service plans tailored to suit your requirements to ensure the optimum
operating performance of your dryer is maintained at all times.

For further details, please contact the Sullair Service Manager, or a Sullair authorised distributor.

E)

DESICCANT SAFETY INFORMATION

Instructions for use of ‘SNOWSTORM’ filler

Sullair ‘snowstorm’ fillers must always be used when recharging the dryer compressed air dryers with
desiccant material.

THE “SNOWSTORM” FILLER

To ensure optimum performance from the dryer, it is essential to ‘snowstorm’ fill with desiccant material,
recharging using a genuine Sullair “snowstorm” filler.

The filler controls the flow of desiccant material to achieve maximum
packing density, and avoids channelling and fluidisation, preventing
attrition and rapid deterioration of the desiccant bed.

USE OF THE “SNOWSTORM” FILLER

After removing the expended desiccant, place the filler on top of the
empty dryer column, using the pins in the base for positive location
over the centre of the column chamber.

Pour desiccant into the filler ensuring continuous filling is maintained
where possible. As the chamber becomes full, it is possible to monitor
through the perspex base the quantity of desiccant required to
complete the filling process without causing spillage.

IMPORTANT NOTE:

To ensure reliability, always refill the dryer with desiccant material
recharged using a genuine Sullair ‘snowstorm’ filler. 

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Summary of Contents for SM-1100N

Page 1: ...SM160N SM1650N DESICCANT AIR DRYERS Installation Maintenance Instructions...

Page 2: ......

Page 3: ...EM PNEUMATICALLY 10 11 D INSTALLING YOUR SYSTEM ELECTRICALLY 12 13 5 COMMISSIONING 13 6 MAINTENANCE A MAINTENANCE PRECAUTIONS 13 B ROUTINE MAINTENANCE 13 C MAINTENANCE EXAMINATION 14 D MAINTENANCE PLA...

Page 4: ...y possible circumstance which may represent a potential hazard The WARNINGS in this manual cover the most common potential hazards and are therefore not all inclusive If the user employs an operating...

Page 5: ...g 152 psi g 4 bar g 58 psi g 50 C 122 F 5 C 41 F Control equipment 24V ac SM electronic SMART 75db A Desiccant High tensile extruded aluminium coated with Alocrom anti corrosion protection and paint f...

Page 6: ...5 8 SM 160N SM 240N SM 320N SM 400N SM 480N SM 560N SM 640N SM 800N MPF470 MPH470 MPF470 MPH470 MPF470 MPH470 MPF470 MPH470 MPF850 MPH850 MPF850 MPH850 MPF850 MPH850 MPF850 MPH850 Dimensions in mm Pip...

Page 7: ...5 3 UNPACKING 1 2 3 4...

Page 8: ...6 7 5 6...

Page 9: ...in the mounting feet Ensure that there is sufficient space around the equipment for safety and maintenance including space for lifting tackle and loading Ensure minimum distance between dryer bank ce...

Page 10: ...r without adequate pre and after filtration Install multiple banks with less than 500mm 19 7 750mm 29 5 for SM 1100N to SM 1650N between centres the instrumentation shroud will not open Manifold multi...

Page 11: ...prevent overflow ensure where applicable a Flow Control Device FCD is fitted into the outlet flexible connection This will indicate via high differential pressure when the dryer is being overflowed F...

Page 12: ...t 1 and Outlet 2 compressed air lines to the valve housings marked Inlet and Outlet ensuring the protective dust covers fitted to the flanges on the dryer are removed prior to connection MANIFOLD DRAI...

Page 13: ...e positioned as close to the dryer inlet as possible Sullair grades MPF 3 and MPH 4 pre filters must be fitted upstream of the inlet to prevent contamination of the desiccant beds In cases of extreme...

Page 14: ...the shroud supports and feed the main supply cable 1 through so it exits the dryer body Connect the cable to a suitable rated AC supply with means of external fused isolation OPTIONAL CONNECTION For r...

Page 15: ...hat the complete unit with all accessories and safety devices is kept in good working order Maintenance overhaul and repair work must only be carried out by either Sullair or a Sullair authorised dist...

Page 16: ...Sullair Service Manager or a Sullair authorised distributor E DESICCANT SAFETY INFORMATION Instructions for use of SNOWSTORM filler Sullair snowstorm fillers must always be used when recharging the d...

Page 17: ...tact with moisture Ideally it should be stored in a clean dry warehouse in the original package on pallets It should not be stored with materials subject to catalytic decomposition FIRE AND EXPLOSION...

Page 18: ...cation Combining drain pipes from WS MPF MPH INLET MANIFOLD Pipe diameter too small causing preferential flow on multi bank installations No automatic drains fitted to pipework Unsupported pipework ca...

Page 19: ...ect wire stripping tools CONTROL BOX Excessive voltage drop on incoming supply Purge setting by amps non use of flow meters Incorrect fusing used external Incorrect supply wire incoming No earth wire...

Page 20: ...service free Use of non genuine parts or sensors Servicing dryer whilst still connected to electrical power and compressed air INLET COMPRESSED AIR AND ELECTRICAL POWER SUPPLY Air supply going outsid...

Page 21: ...h item of the Equipment and has been stored installed commissioned operated and maintained in accordance with such instruction and good practice Sullair shall not be under any liability whatsoever und...

Page 22: ...ODEL NO SERIAL NO INSTALLATION DATE COMMISSIONING DATE COMMISSIONED BY PLEASE PRINT COMPANY NAME TELEPHONE NO SERVICE PLAN INSPECTION EXAMINATION REPAIR MAINTENANCE IF ANY Name Signature Date Summary...

Page 23: ...21 INSPECTION EXAMINATION REPAIR MAINTENANCE IF ANY Name Signature Date Summary Remarks...

Page 24: ...an Blvd Michigan City IN 46360 Telephone 1 800 SULLAIR or 1 219 879 5451 Fax 1 219 874 1273 Fax 1 219 874 1835 Parts Fax 1 219 874 1805 Service Stock No 171051100 Rev 000 Sullair Part No 02250107 349...

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