Sullair LS-200S Operator'S Manual And Parts List Download Page 1

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INDUSTRIAL AIR

COMPRESSOR

LLS

S-220000S

220000S

C-220000S

125-150HP/ 90-110KW

STANDARD AND 24KT

OPERATOR’S

MANUAL AND

PARTS LIST

KEEP FOR

FUTURE

REFERENCE

Part Number

02250145-909

©Sullair Corporation

Summary of Contents for LS-200S

Page 1: ... AIR COMPRESSOR L LS S 2 20 00 0S S 2 20 00 0S S V VC CC C 2 20 00 0S S 125 150HP 90 110KW STANDARD AND 24KT OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250145 909 Sullair Corporation ...

Page 2: ...s corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipment operation The seminars are recommended for main tenance and service personnel For detailed course outlines schedule and cost information contact Sullair Corporate Training Department 1 888 SULLAI...

Page 3: ...EM FUNCTIONAL DESCRIPTION 8 2 6 CONTROL SYSTEM FUNCTIONAL DESCRIPTION SUPERVISOR CONTROLLER 17 2 7 AIR INLET SYSTEM FUNCTIONAL DESCRIPTION Section 3 SPECIFICATIONS 19 3 1 TABLE OF SPECIFICATIONS 19 3 2 LUBRICATION GUIDE STANDARD COMPRESSORS 20 3 3 LUBRICATION GUIDE 24KT COMPRESSORS 20 3 4 LUBRICATION GUIDE OPTIONAL FLUID 22 Figure 3 2A Piping and Instrumentation Diagram LS 200S VCC 200S Air cooled...

Page 4: ...BSEQUENT START UP PROCEDURE 34 5 6 SHUTDOWN PROCEDURE Section 6 SUPERVISOR CONTROLLER 35 Figure 6 1 Supervisor Controller Control Panel Section 7 MAINTENANCE 37 7 1 GENERAL 37 7 2 DAILY OPERATION 37 7 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 37 7 4 MAINTENANCE EVERY 1000 HOURS 37 7 5 MOTOR BEARINGS 37 7 6 FLUID MAINTENANCE 38 7 7 PARTS REPLACEMENT AND ADJUSTMENT PROCEDURES 38 AIR FILTER M...

Page 5: ...n V 200S 125 150H Water cooled 380 575V with Optional Enclosure Section 10 SPARE PARTS LIST 63 10 1 PROCEDURE FOR ORDERING PARTS 63 10 2 RECOMMENDED SPARE PARTS LIST 66 10 3 MOTOR COMPRESSOR AND FRAME 68 10 4 AIR INLET SYSTEM AIR COOLED 70 10 5 AIR INLET SYSTEM WATER COOLED 72 10 6 FLUID COOLING SYSTEM LS 200S VCC 200S AIR COOLED 74 10 7 FLUID COOLING SYSTEM V 200S AIR COOLED 76 10 8 FLUID COOLING...

Page 6: ...ATIONS LS 200S ENCLOSED AIR COOLED 128 10 28 DECAL LOCATIONS V 200S VCC 200S ENCLOSED AIR COOLED 130 10 29 DECAL LOCATIONS LS 200S ENCLOSED WATER COOLED 132 10 30 DECAL LOCATIONS V 200S VCC 200S ENCLOSED WATER COOLED 134 10 31 DECAL LOCATIONS CONTROL BOX ENCLOSURE 136 10 32 WIRING DIAGRAM LS 200S VCC 200S WITH SUPERVISOR CONTROLLER 137 10 33 WIRING DIAGRAM LS 200S VCC 200S WYE DELTA WITH SUPERVISO...

Page 7: ... engi neering controls and or personal hearing protective equipment 1 3 PRESSURE RELEASE A Install an appropriate flow limiting valve between the service air outlet and the shut off throttle valve either at the compressor or at any other point along the air line when an air hose exceeding 13mm inside diameter is to be connected to the shut off throttle valve to reduce pressure in case of hose fail...

Page 8: ... the compressor J DO NOT operate the compressor without proper flow of cooling air or water or with inadequate flow of lubricant or with degraded lubricant K DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been spe cially designed and manufactured for that duty 1 5 MOVING PARTS A Keep hands arms and other parts of the body and also ...

Page 9: ...other conductive objects away from exposed live parts of electrical system Maintain dry footing stand on insulating surfaces and DO NOT contact any other portion of the compressor when making adjustments or repairs to exposed live parts of the electrical system Make all such adjustments or repairs with one hand only so as to minimize the possibility of creating a current path through the heart C A...

Page 10: ...e firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them NEVER attempt to forklift a compressor that is not secured to its pallet as uneven floors or sudden stops may cause the compressor to tumble off possibly caus ing serious injury or property damage in the process 1 10 ENTRAPMENT A If the compressor enclosure if any is large enough to hold a man and ...

Page 11: ...nce or inspection of the internal parts of the compressor unit permitted in accordance with the terms of the warranty Sullair 24KT compressors are filled with a fluid which rarely needs to be changed In the event a change or make up fluid is required use only Sullair 24KT fluid Sullair recommends that a 24KT sample be taken at the first filter change and sent to the factory for analysis This is a ...

Page 12: ...Section 2 DESCRIPTION 6 Figure 2 1A Sullair Series LS 200S 150HP 110KW Rotary Screw Compressor Air cooled Version I COOLER ACCESS PANELS DO NOT operate compressor without cooler access panels in place ...

Page 13: ...Section 2 DESCRIPTION 7 Figure 2 1B Sullair Series LS 200S 150HP 110KW Rotary Screw Compressor Water cooled Version ...

Page 14: ...sor inlet Sight glasses are located in the return lines to observe this fluid flow There are also orifices protected by strainers within the sight glasses to assure proper flow When the total pres sure drop across the elements exceeds 10 psid 0 7 bar the Supervisor displays a maintenance requirement message The receiver is a pressure vessel designed and built to codes administered by appropriate g...

Page 15: ...Section 2 DESCRIPTION 9 Figure 2 2 Compressor Piping and Instrumentation Diagram I Orifice not used with spiral valve machines ...

Page 16: ...Section 2 DESCRIPTION 10 Figure 2 3 Compressor Cooling and Lubrication System Diagram ...

Page 17: ...Section 2 DESCRIPTION 11 Figure 2 4 Compressor Discharge System Diagram ...

Page 18: ...r distinct phases of opera tion The following description text applies to all LS 200S series compressors with the Supervisor Controller For explanatory purposes this descrip tion will apply to a compressor with an operating range of 100 to 110 psig 6 9 to 7 6 bar A com pressor with any other pressure range would oper ate in the same manner except stated pressures Figure 2 5A Control System Diagram...

Page 19: ...essor pumps at full rated capacity The rising compressor air pressure is iso lated from the service line in this phase by the min imum pressure valve set at approximately 50 psig 3 4 bar Closed Inlet Start Wye delta or Solid State start ing applies dry sump or service air pressure through a solenoid valve to hold the inlet valve closed allowing the compressor to start unloaded After a preset time ...

Page 20: ...nt on the line air pressure is continually moni tored by the Supervisor The pressure regulator and the solenoid valve remain closed during this phase The inlet valve is in the fully open position as long as the compressor is running at 100 psig 6 9 bar or below MODULATING MODE STANDARD CONTROL 100 TO 110 PSIG 6 9 TO 7 6 BAR Refer to Figures 2 5A and 2 5D If less than the rated capacity of compress...

Page 21: ... 100 to 110 PSIG 6 9 TO 7 6 BAR Refer to Figures 2 5A and 2 5D As air demand drops below the rated capacity of the compressor the line pressure will rise above 100 psig 6 9 bar As a result the differential pressure regulator for the spiral valve gradually opens applying air pres sure to the spiral valve actuator Air pressure at the actuator expands the diaphragm The rack in turn engages with the p...

Page 22: ...al valve provides a modulation range from 100 to 50 During this period the pressure rises approximately from 100 to 105 psig 6 9 to 7 2 bar As the air pressure exceeds 105 psig 7 2 bar the differential pressure regulator controlling the inlet poppet valve starts opening and forcing the poppet closed thus throttling inlet air flow to the compres sor The inlet poppet valve provides a modulation rang...

Page 23: ... control valve Should the pressure begin to rise the pressure reg ulator will resume its normal function as previously described AUTOMATIC OPERATION For applications with varied periods of time when there are no air requirements Supervisor s AUTO MATIC mode allows the compressor to shutdown time delayed when no compressed air require ment is present and restart as compressed air is needed 2 7 AIR ...

Page 24: ...NOTES 18 ...

Page 25: ...0KW 1500 RPM Service 3 ph 50 Hz 400 VAC 40ºC ambient Type ODP enclosure NEMA frames 405TSC through 445TSC Options IP23 TEFC enclosure various voltages Noise levels vary with machine and enclosure For machine dBA output consult factory with machine serial number 3 2 LUBRICATION GUIDE STANDARD COMPRES SORS Refer to Figure 3 1 Sullube fluid should be changed every 8000 hours or once a year whichev er...

Page 26: ...RF 1 4000 fluid should be changed every 4000 hours or once a year whichever comes first The fluid should be changed more frequently under severe operating conditions such as high ambient temperatures coupled with high humidity or when high particulate level corrosive gases or strong oxi dizing gases are present in the air For extended life synthetic lubricants contact the nearest Sullair represent...

Page 27: ...NOTES 21 ...

Page 28: ...Section 3 SPECIFICATIONS 22 02250147 388R01 Figure 3 2A Piping and Instrumentation Diagram LS 200S VCC 200S Air cooled with Supervisor Controller ...

Page 29: ...6 xdcr press 0 250psi 1 5vdc n4 02250078 933 4 17 strainer v type 300psi x 1 4 241771 3 18 valve shuttle 1 4 dbl chk 408893 2 19 valve pressure regulator 250017 280 1 20 valve sol 3wno 1 4 235 n4 02250125 657 2 21 valve 2 way pneumatic 1 2 npt 02250100 042 1 22 orifice 031 02250132 934 1 23 plug sight glass 1 7 8 sae 02250097 611 2 24 vlv ball 3 4 sae m x 1 2 npt f 02250098 303 1 25 fltr assembly ...

Page 30: ...Section 3 SPECIFICATIONS 24 02250147 389R01 Figure 3 2B Piping and Instrumentation Diagram LS 200S VCC 200S Water cooled with Supervisor Controller ...

Page 31: ...vdc n4 02250078 933 4 18 strainer v type 300psi x 1 4 241771 3 19 valve shuttle 1 4 dbl chk 408893 2 20 valve pressure regulator 250017 280 1 21 vlv sol 32no 1 4 235 n4 02250125 657 2 22 valve 2 way pneuctl 1 2 npt 02250100 042 1 23 orifice 031 02250132 934 1 24 plug sight glass 1 7 8 sae 02250097 611 2 25 vlv ball 3 4 sae m x 1 2 npt f 02250098 303 1 26 fltr assembly genisis fltr 02250117 782 2 2...

Page 32: ...Section 3 SPECIFICATIONS 26 Figure 3 3A Identification LS 200S VCC 200S Air cooled Model 02250147 498R00 ...

Page 33: ...Section 3 SPECIFICATIONS 27 Figure 3 3B Identification LS 200S VCC 200S Water cooled Model 02250147 499R01 ...

Page 34: ...NOTES 28 ...

Page 35: ...izing this heat 4 3 SERVICE AIR PIPING Service air piping should be installed as shown in Figure 4 1 A shut off valve should be installed to isolate the compressor from the service line if required Also notice that the service line should be equipped with water legs and condensate drains throughout the system 4 4 COUPLING ALIGNMENT CHECK The compressor unit and motor are rigidly connect ed via a c...

Page 36: ...not turning in the prop er direction disconnect power to the compressor and exchange any two of the three power input leads then recheck rotation An alternative to this procedure is to set the Supervisor to display P1 Pull out the EMER GENCY STOP button and press once quickly and in succession the START and STOP pads This action will bump start the motor for a very short time If motor rotation is ...

Page 37: ... the first start up will be trouble free 1 Check incoming voltage Be sure that the incom ing voltage is the same voltage that the com pressor was wired for Verify that control trans former primary is wired for correct line voltage 2 Check starter and overload heater sizes see Electrical Controls Section in Parts Manual 3 Check all electrical connections for tightness 4 DRY RUN the electrical contr...

Page 38: ...NOTES 32 ...

Page 39: ...d element housing re closes the latter s contacts after a current overload takes place Please be aware that the elements must be allowed to cool sufficiently before resetting Regulates the amount of air allowed to enter the air compressor This regulation is determined by the amount of air being used at the service line Also acts as a check valve to prevent reverse compressor rotation at shut down ...

Page 40: ...E The following procedure should be used to make the initial start up of the compressor 1 Read the preceding pages of this manual thor oughly 2 Jog motor to check for correct rotation of main motor and fan refer to Section 4 6 3 Be sure that all preparations and checks described in the Installation Section have been made 4 Start the compressor manual mode or AUTO mode 5 Open the shut off valve to ...

Page 41: ...Section 6 SUPERVISOR CONTROLLER 35 Figure 6 1 Supervisor Controller Control Panel For information concerning all aspects of the Supervisor Controller consult the Supervisor Controller manual ...

Page 42: ...NOTES 36 ...

Page 43: ... cooling water temperatures etc Frequent fluid additions to maintain said level would be indicative of excessive fluid consumption and should be investigated see the Troubleshooting Section 8 of this manual for probable cause and remedy 7 3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION After the initial 50 hours of operation a few mainte nance requirements are needed to rid the system of any for...

Page 44: ...ilter needs to be replaced order replacement element no 02250135 155 Consult the following procedures to replace the air filter element AIR FILTER ELEMENT REMOVAL 1 Clean exterior of air filter housing 2 Release the three retaining clamps and remove the end cap 3 Remove element and clean interior of housing using a damp cloth ELEMENT REPLACEMENT 1 Element replacement is performed by reversing the ...

Page 45: ...he separator element with gasket attached into the sump taking care not to dent the former against the tank opening OIL RETURN SIGHT GLASS MAINTENANCE Refer to Figure 7 4 The oil return sight glass sub assembly is attached to the separator tank lid Oil return sight glass maintenance should be per formed on a routine basis parallel to that of the fluid filter or as indicated in the troubleshooting ...

Page 46: ...escape from the control air orifice located at the bottom of the regulator Lock the adjusting screw in place with the locknut The regulators are now properly set SHAFT COUPLING MAINTENANCE Refer to Figure 7 6 The compressor unit and motor are rigidly connected via a rigid adapter piece thus the shafts are maintained in proper alignment at assembly For reference only the allowable angular and paral...

Page 47: ...l of the motor an operation best handled by Sullair personnel Section 7 MAINTENANCE 41 Figure 7 7 Drive Coupling Alignment I I Alignment data is shown for reference only The C face motor mounting arrangement does not require adjust ment for coupling alignment II Angular mis alignment in inches equals maximum A minus minimum B DO NOT exceed values in Table 7 1 Installation Data TABLE 7 1 INSTALLATI...

Page 48: ...NOTES 42 ...

Page 49: ...ntrol Voltage Low Incoming Voltage Excessive Operating Pressure COMPRESSOR WILL NOT START COMPRESSOR SHUTS DOWN WITH AIR DEMAND PRESENT 8 1 TROUBLESHOOTING INTRODUCTION The information contained in the Troubleshooting Guide has been compiled from field report data and factory experience It contains symptoms and usual causes for the described problems However DO NOT assume that these are the only p...

Page 50: ...e is too high provide suf ficient ventilation Low fluid level add fluid Clogged filter change the fluid filter element and change the bearing filter element if main tenance indicator shows red Thermal valve not functioning properly replace element Water flow regulating valve not functioning properly change water cooled only Defective discharge temperature switch check for a short or open circuit t...

Page 51: ...sted to the atmosphere when the pressure switch con tacts open Repair or replace if necessary kit available Clean strainer screen and o ring replace ment kit available Clean orifice Change separator Check all pipes connections and compo nents Drain and change Drain and change Replace Check separator differential Remove the water vapor from compressed air prior to distribution through the air syste...

Page 52: ...NOTES 46 ...

Page 53: ... 3 5 BAR When the Supervisor Controller START button is depressed the VSD ramps the motor to full speed and the sump pressure will quickly rise from 0 to 50 psig 0 3 4 bar During this period both the regulator and solenoid valves are closed the inlet valve is fully open and the air end delivers full capacity to the sump tank The rising compressor air pressure is isolated from the service line in t...

Page 54: ... sys tem de energizes the solenoid valve allowing sump air pressure to be supplied directly to close the inlet valve Simultaneously the solenoid valve sends a pneumatic signal to the blow down valve The blow down valve opens to the atmosphere reducing the sump pressure The check valve in the air service line prevents line pressure from returning to the sump The compressor will shut down after the ...

Page 55: ...re 9 1A Sullair V 200S Rotary Screw Air Compressor Air cooled I typical component layout II COOLER ACCESS PANELS DO NOT operate compressor without cooler access panels in place I Applies to the following models HP KW 380V 460V 575V 125 93 X X 150 112 X ...

Page 56: ...re 9 1B Sullair V 200S Rotary Screw Air Compressor Air cooled I typical component layout II COOLER ACCESS PANELS DO NOT operate compressor without cooler access panels in place I Applies to the following models HP KW 380V 460V 575V 125 93 X 150 112 X X ...

Page 57: ...9 VARIABLE SPEED DRIVE APPLICATIONS 51 Figure 9 1C Sullair V 200S Rotary Screw Air Compressor Water cooled I typical component layout I Applies to the following models HP KW 380V 460V 575V 125 93 X X 150 112 X ...

Page 58: ...9 VARIABLE SPEED DRIVE APPLICATIONS 52 Figure 9 1D Sullair V 200S Rotary Screw Air Compressor Water cooled I typical component layout I Applies to the following models HP KW 380V 460V 575V 125 93 X 150 112 X X ...

Page 59: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 53 NOTES ...

Page 60: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 54 Figure 9 2A Piping and Instrumentation Diagram V 200S Air cooled 02250147 635R01 ...

Page 61: ...psi 1 5vdc n4 02250078 933 4 17 strainer v type 300psi x 1 4 241771 3 18 valve shuttle 1 4 dbl chk 408893 1 19 orifice 25 dia 1 2 npt 234125 250 1 20 valve sol 3wno 1 4 235 n4 02250125 657 2 21 valve 2 way pneumatic 1 2 npt 02250100 042 1 22 gauge air press 2 1 2 0 200psi 02250117 009 1 23 plug sight glass 1 7 8 sae 02250097 611 2 24 vlv ball 3 4 sae m x 1 2 npt f 02250098 303 1 25 fltr assembly g...

Page 62: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 56 Figure 9 2B Piping and Instrumentation Diagram V 200S Water cooled 02250147 636R01 ...

Page 63: ... 4 18 strainer v type 300psi x 1 4 241771 3 19 valve shuttle 1 4 dbl chk 408893 1 20 orifice 25 dia 1 2 npt 234125 250 1 21 vlv sol 32no 1 4 235 n4 02250125 657 2 22 valve 2 way pneuctl 1 2 npt 02250100 042 1 23 gauge air press 2 1 2 0 200psi 02250117 009 1 24 plug sight glass 1 7 8 sae 02250097 611 2 25 vlv ball 3 4 sae m x 1 2 npt f 02250098 303 1 26 fltr assembly genisis fltr 02250117 782 2 27 ...

Page 64: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 58 02250147 777R02 Figure 9 3A Identification V 200S 125 150H Air cooled 460V with Optional Enclosure ...

Page 65: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 59 02250147 776R01 Figure 9 3B Identification V 200S 125 150H Air cooled 380 575V with Optional Enclosure ...

Page 66: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 60 02250147 779R01 Figure 9 3C Identification V 200S Water cooled 125 150H 460V with Optional Enclosure ...

Page 67: ...Section 9 VARIABLE SPEED DRIVE APPLICATIONS 61 02250147 778R00 Figure 9 3D Identification V 200S Water cooled 125 150H 380 575V with Optional Enclosure ...

Page 68: ...NOTES 62 ...

Page 69: ... Telephone 755 6851686 Fax 755 6853473 www sullair asia com 10 2 RECOMMENDED SPARE PARTS LIST DESCRIPTION KIT NUMBER QTY repair kit heavy duty filter element no 02250135 154 02250135 155 1 repair kit primary separator element w gaskets 250034 085 1 repair kit secondary separator 02250145 897 1 element for thermal valve no 046542 175ºF 79ºC 02250105 553 1 element for thermal valve no 250028 762 190...

Page 70: ...02250051 153 III lubricant SRF 1 400 5 gallon 19 liter container V 02250019 662 III II Sullube lubricant is also available in 55 gallon 208 liter drum no 250022 670 III Sump capacity is 14 gallons 53 liters IV 24KT lubricant is also available in 55 gallon 208 liter drum no 02250051 150 V SRF 1 4000 lubricant is also available in 55 gallon 208 liter drum no 250019 663 PLEASE NOTE WHEN ORDERING PART...

Page 71: ...Section 10 ILLUSTRATIONS AND PARTS LIST 65 NOTES ...

Page 72: ...Section 10 ILLUSTRATIONS AND PARTS LIST 66 10 3 MOTOR COMPRESSOR AND FRAME 02250146 424R00 ...

Page 73: ... x 1 829706 100 6 19 washer spr lock 1 2 837508 125 9 20 washer spr lock 5 8 837510 156 8 21 washer spr lock reg pltd 1 2 837808 125 2 22 washer spr lock reg pltd 5 8 837810 156 5 23 washer pl b reg pltd 1 2 838208 112 2 24 washer pl b reg pltd 5 8 838210 112 2 25 hub coupling I 1 26 motor I 1 27 compressor unit I II 1 I This part may vary per machine design Consult factory with machine serial num...

Page 74: ...Section 10 ILLUSTRATIONS AND PARTS LIST 68 10 4 AIR INLET SYSTEM AIR COOLED 02250146 405R00 ...

Page 75: ...x8 1 4od III 040696 1 9 clamp hose 7 041992 1 10 clamp t bolt ss band 6 00 id 242000 1 11 nut hex f pltd 5 16 18 825305 283 4 12 capscrew ferry head hd 3 4 10 x 1 1 2 828412 150 8 13 capscr hex gr5 1 2 13 x 1 1 2 828608 150 8 14 screw hex ser washer 5 16 18 x 3 4 829705 075 4 15 washer spr lock 1 2 837508 125 8 I For maintenance on air filter no 02250135 154 order replacement element no 02250135 1...

Page 76: ...Section 10 ILLUSTRATIONS AND PARTS LIST 70 10 5 AIR INLET SYSTEM WATER COOLED 02250146 406R01 ...

Page 77: ... 1 16 040422 1 11 gasket 1 32 x 6 1 4idx8 1 4od 040696 1 12 clamp hose 7 041992 1 13 nut hex f pltd 5 16 18 825305 283 4 14 nut hex f pltd 3 8 16 825306 347 4 15 capscrew ferry head hd 3 4 10 x 1 1 2 828412 150 8 16 capscr hex gr5 1 2 13 x 1 1 2 828608 150 8 17 screw hex ser washer 5 16 18 x 3 4 829705 075 4 18 screw hex ser washer 3 8 16 x 1 1 4 829706 125 4 19 washer spr lock 1 2 837508 125 8 I ...

Page 78: ...Section 10 ILLUSTRATIONS AND PARTS LIST 72 10 6 FLUID COOLING SYSTEM LS 200S VCC 200S AIR COOLED 02250145 928R00 ...

Page 79: ... 248744 1 10 nut hex f pltd 3 8 16 825306 347 38 11 capscr hex gr5 3 8 16 x 1 3 4 829106 175 4 12 screw hex ser washer 1 4 20 x 1 2 829704 050 24 13 screw hex ser washer 5 16 18 x 3 4 829705 075 8 14 screw hex ser washer 3 8 16 x 3 4 829706 075 21 15 screw hex ser washer 3 8 16 x 1 829706 100 24 16 washer spr lock reg pltd 3 8 837806 094 4 17 washer pl b reg pltd 3 8 838206 071 4 18 nut retainer 5...

Page 80: ...Section 10 ILLUSTRATIONS AND PARTS LIST 74 10 7 FLUID COOLING SYSTEM V 200S AIR COOLED 02250147 783R00 ...

Page 81: ...44 1 10 nut hex f pltd 3 8 16 825306 347 38 11 capscr hex gr5 3 8 16 x 1 3 4 829106 175 4 12 screw hex ser washer 1 4 20 x 1 2 829704 050 24 13 screw hex ser washer 5 16 18 x 3 4 829705 075 8 14 screw hex ser washer 3 8 16 x 3 4 829706 075 21 15 screw hex ser washer 3 8 16 x 1 829706 100 24 16 washer spr lock reg pltd 3 8 837806 094 4 17 washer pl b reg pltd 3 8 838206 071 4 18 nut retainer 5 16 1...

Page 82: ...Section 10 ILLUSTRATIONS AND PARTS LIST 76 10 8 FLUID COOLING SYSTEM WATER COOLED 02250146 548R00 ...

Page 83: ...ulic parkrimp 1 1 4 x 73 02250146 546 1 6 clamp tube rubr ctd 1 5 8 250025 639 4 7 nut hex f pltd 3 8 16 825306 347 16 8 screw hex ser washer 3 8 16 x 1 829706 100 16 9 screw self drill 1 4 x 1 2 834504 050 4 10 connector 37 fl mpt pltd 1 1 4 x 1 1 2 860120 150 4 11 elbow 37fl 90m 1 1 4 x 1 1 2 860220 150 2 12 aftercooler I 1 13 cooler I 1 I This part may vary per machine design Consult factory wi...

Page 84: ...Section 10 ILLUSTRATIONS AND PARTS LIST 78 10 9 AIR PIPING SYSTEM AIR COOLED 02250146 421R00 ...

Page 85: ... 2 x 2 1 2 811632 250 1 7 nipple pipe xs 2 x cl plt 866432 000 1 8 nipple pipe xs 2 x 3 1 2 sch 40 plt 866332 035 1 9 nut hex pltd 3 8 16 825206 337 2 10 nut hex f pltd 3 8 16 825306 347 4 11 screw hex ser washer 3 8 16 x 1 829706 100 4 12 washer spr lock reg pltd 3 8 837806 094 2 13 washer pl b reg pltd 3 8 838206 071 2 14 u bolt 3 8 x 2 pipe pltd 868306 200 1 15 bushing red hex pltd 1 2 x 1 4 86...

Page 86: ...Section 10 ILLUSTRATIONS AND PARTS LIST 80 10 10 AIR PIPING SYSTEM WATER COOLED 02250146 283R00 ...

Page 87: ...6 125 2 9 washer spr lock reg pltd 3 8 837806 094 4 10 washer pl b reg pltd 3 8 838206 071 6 11 elbow pipe 90 deg plt 2 866215 080 3 12 nipple pipe pltd 2 x 3 1 2 866332 035 1 13 nipple pipe pltd 2 x 4 866332 040 1 14 nipple pipe pltd 2 x 6 866332 060 1 15 nipple pipe pltd 2 x 7 1 2 866332 075 1 16 nipple pipe xs plt 2 x cl 866432 000 2 17 bushing red pltd 1 2 x 1 4 867102 010 1 18 tee reducing pl...

Page 88: ...Section 10 ILLUSTRATIONS AND PARTS LIST 82 10 11 FLUID PIPING SYSTEM AIR COOLED 02250146 442R01 ...

Page 89: ...25 02250147 317 1 10 clamp hose 1 1 8 i d 408300 007 2 11 elbow tube str thrd 1 1 4 x 1 5 8 811620 162 2 12 nut hex f pltd 1 4 20 825304 236 1 13 o ring viton 2 1 2 x 3 32 II 826502 144 1 14 screw hex ser washer 1 4 20 x 3 4 829704 075 1 15 capscrew ferry head hd pltd 3 8 16 x 1 1 2 867306 150 4 16 element thermal vlv 175ºF 79ºC II 049542 1 element thermal vlv 190ºF 88ºC II 250028 762 1 I For main...

Page 90: ...Section 10 ILLUSTRATIONS AND PARTS LIST 84 10 12 FLUID PIPING SYSTEM WATER COOLED 02250146 443R00 ...

Page 91: ...47 317 1 10 union tube hex 1 1 4 811320 125 1 11 elbow tube str thrd 1 1 4 x 1 5 8 811620 162 3 12 connector tube str thd 1 1 4 x 1 5 8 811820 163 1 13 o ring viton 2 1 2 x 3 32 II 826502 144 1 14 capscrew ferry head hd pltd 3 8 16 x 1 1 2 867306 150 4 15 connector straight x jic 1 5 8 x 1 5 8 870120 020 1 16 element thermal vlv 175ºF 79ºC II 049542 1 element thermal vlv 190ºF 88ºC II 250028 762 1...

Page 92: ...Section 10 ILLUSTRATIONS AND PARTS LIST 86 10 13 MOISTURE DRAIN AIR COOLED 02250146 552R00 ...

Page 93: ...r tube m 3 8 x 1 4 813606 250 1 10 screw self drill 1 4 x 3 4 834504 075 2 11 bulkhead pipe 1 2 npt 841500 008 1 12 conduit csa flex 1 2 846315 050 6 13 elbow 45deg lq tite 1 2 846500 050 1 14 elbow 90deg lq tite 1 2 846600 050 1 15 locknut conduit 1 2 847200 050 2 16 elbow entrance 1 2 847715 050 1 17 nipple pipe hx pltd 1 4 x 1 4 868504 025 2 18 nipple pipe hx pltd 1 2 x 1 4 868508 025 1 I For m...

Page 94: ...Section 10 ILLUSTRATIONS AND PARTS LIST 88 10 14 SUMP AND PARTS 02250146 489R01 ...

Page 95: ...be strt 1 2mnpt x1 2 t 250024 695 2 17 tubing 1 2 nylon flex 250030 855 2 18 element oil sep 10 63 x 25 lg III 250034 085 1 19 plug pipe 1 4 3000 stl 807800 010 1 20 connector tube f 1 4 x 1 4 810104 025 1 21 connector tube m 1 4 x 1 4 810204 025 2 22 connector tube str thd 1 4 x 7 16 811804 044 1 23 nut hex f pltd 1 2 13 825308 458 4 24 capscr hex gr5 1 4 20 x 1 2 829104 050 1 25 screw hex ser wa...

Page 96: ...Section 10 ILLUSTRATIONS AND PARTS LIST 90 10 14 SUMP AND PARTS 02250146 489R01 ...

Page 97: ...D PARTS CONTINUED key part number description number quantity 30 nipple pipe pltd 1 1 4 x 3 866320 030 1 31 elbow red 1 1 4 x 1 150 plt 869205 040 1 32 tee male pipe brass 1 4 869825 025 1 PLEASE NOTE WHEN ORDERING PARTS INDICATE SERIAL NUMBER OF COMPRESSOR ...

Page 98: ...Section 10 ILLUSTRATIONS AND PARTS LIST 92 10 15 PNEUMATIC CONTROLS LS 200S VCC 200S 02250146 362R01 ...

Page 99: ...traight 1 4t plsx 1 4npt f 250041 084 6 15 valve shuttle 1 4 npt dbl chk 408893 2 16 nut hex f pltd 1 4 20 825304 236 2 17 screw hex ser washer 1 4 20 x 3 4 829704 075 2 18 bulkhead pipe 1 4 npt 841500 004 2 19 nipple chase cond 1 2 847815 050 2 20 connector 37 fl mpt pltd 1 2 x 1 2 860108 050 1 21 elbow 37fl 90m 1 2 x 1 2 860208 050 1 22 elbow pipe 90m 1 4 x 1 4 860504 025 1 23 nipple pipe hx plt...

Page 100: ...Section 10 ILLUSTRATIONS AND PARTS LIST 94 10 16 PNEUMATIC CONTROLS V 200S 02250148 036R01 ...

Page 101: ... straight 1 4t plsx 1 4npt f 250041 084 4 16 valve shuttle 1 4 npt dbl chk 408893 1 17 nut hex f pltd 1 4 20 825304 236 2 18 screw hex ser washer 1 4 20 x 3 4 829704 075 2 19 bulkhead pipe 1 4 npt 841500 004 2 20 nipple chase cond 1 2 847815 050 2 21 connector 37 fl mpt pltd 1 2 x 1 2 860108 050 1 22 elbow 37fl 90m 1 2 x 1 2 860208 050 1 23 elbow pipe 90m 1 4 x 1 4 860504 025 1 24 elbow pipe 90 de...

Page 102: ...Section 10 ILLUSTRATIONS AND PARTS LIST 96 10 17 ELECTRICAL CONTROLS LS 200S VCC 200S 02250147 615R01 ...

Page 103: ...2250101 721 1 15 specification encl 48x32x12 5 02250108 859 1 16 door enclosure 02250109 465 1 17 bar gnd bus cop 11 25 x 1 5 x 25 02250110 334 1 18 decal ls ts super ii front 02250116 245 1 19 control supervisor iii display mod 02250119 330 1 20 decal supervisor front 02250130 344 1 21 transformer control 50va 120 24 50 60 02250135 283 1 22 control supervisor io mod ver 2 02250141 089 1 23 switch...

Page 104: ...Section 10 ILLUSTRATIONS AND PARTS LIST 98 10 17 ELECTRICAL CONTROLS LS 200S VCC 200S 02250147 615R01 ...

Page 105: ... elbow tube 90 deg m 1 4 x 1 8 ss 877004 012 1 38 elbow tube 90 deg m 1 4 x 1 4 ss 877004 025 1 39 adapter expand 1 8 27f x 1 8 27m 879302 002 2 40 contactor ac 3p chf I 1 41 transformer control univ w pri fh I 1 42 starter man mtr prot I 1 43 starter 3p chf opn I 1 I This part may vary per machine design Consult factory with machine serial number to determine the proper part number PLEASE NOTE WH...

Page 106: ...Section 10 ILLUSTRATIONS AND PARTS LIST 100 10 18 ELECTRICAL CONTROLS V 200S 02250147 782R01 ...

Page 107: ...6 washer pl b reg pltd 3 8 838206 071 4 17 washer spr lock reg pltd 3 8 837806 094 4 18 capscr hex gr5 3 8 16 x 1 3 4 829106 175 4 19 nut hex metric m4 x 7 825904 070 8 20 nut hex pltd 3 8 16 825206 337 4 21 nut wing pltd 10 24 824815 002 36 22 adapter female pipe 1 2 x 1 4 811504 025 3 23 plug hole n4 1 2 cond 409918 002 4 24 plug straight thread 3 4 16 viton 250042 623 1 25 probe rtd 100 ohm pla...

Page 108: ...Section 10 ILLUSTRATIONS AND PARTS LIST 102 10 18 ELECTRICAL CONTROLS V 200S 02250147 782R01 ...

Page 109: ...e 02250109 465 1 43 bar ground 5 post cutler hammer 02250101 721 1 44 gasket es ctl pnl 02250090 872 1 45 panel central box bezel es 11 02250089 302 1 46 gasket es11 aux ctl pnl w bezel 02250086 269 1 47 plate es11 aux pnl w o dryer 02250086 265 1 48 decal es11 aux s2 w o dryer 02250086 259 1 49 switch push button operator e22 40mm 02250085 504 1 50 nameplate e stop 45mm yellow 02250081 473 2 51 t...

Page 110: ...Section 10 ILLUSTRATIONS AND PARTS LIST 104 10 19 ELECTRICAL CONTROLS V 200S EXTERNALLY MOUNTED 02250147 881R01 ...

Page 111: ...entral box bezel es 11 02250089 302 1 15 gasket es ctl pnl 02250090 872 1 16 bar ground 5 post cutler hammer 02250101 721 1 17 specification encl 48x32x12 5 02250108 859 1 18 door enclosure 02250109 465 1 19 bar gnd bus cop 11 25 x 1 5 x 25 02250110 334 1 20 control supervisor iii display mod 02250119 330 1 21 support str box ls20s ac 02250127 380 2 22 decal supervisor front 02250130 344 1 23 tran...

Page 112: ...Section 10 ILLUSTRATIONS AND PARTS LIST 106 10 19 ELECTRICAL CONTROLS V 200S EXTERNALLY MOUNTED 02250147 881R01 ...

Page 113: ...37806 094 4 48 washer pl b reg pltd 5 16 838205 071 6 49 washer pl b reg pltd 3 8 838206 071 8 50 washer pl b reg pltd 7 16 838207 071 2 51 washer pl b reg pltd 1 2 838208 112 4 52 washer spr lock metric pltd m4 838804 090 8 53 tubing stnls stl 1 4 20ga 841215 004 1 54 bulkhead pipe 1 8 npt 841500 002 2 55 bushing red pltd 1 4 x 1 8 867100 005 2 56 elbow tube 90 deg m 1 4 x 1 8 ss 877004 012 1 57 ...

Page 114: ...Section 10 ILLUSTRATIONS AND PARTS LIST 108 10 20 ENCLOSURE AIR COOLED 02250146 584R02 ...

Page 115: ...ac 02250145 637 1 11 angle cooler seal 46 5 ls200s 02250145 639 2 12 angle cooler seal 50 5 ls200s 02250145 640 2 13 door assy LS 200S access door 02250146 377 4 14 panel encl unit end ls200s 02250146 581 1 15 baffle air inlet compr end ls200s 02250147 463 1 16 door assy air in ls200s w ins 02250147 478 1 17 nut hex f pltd 5 16 18 825305 283 27 18 screw hex ser washer 5 16 18 x 3 4 829705 075 25 1...

Page 116: ...Section 10 ILLUSTRATIONS AND PARTS LIST 110 10 21 ENCLOSURE WATER COOLED 02250146 585R00 ...

Page 117: ...assy LS 200S access door 02250146 377 5 16 cover separator acs pnl 600 1050 02250142 362 1 17 panel canopy ls200s top mtr compr side 02250119 224 1 18 panel motor end ls20s 02250119 168 1 19 panel str corner ls20s 02250119 167 1 20 panel roof w cutout 02250118 544 1 21 panel roof ls20s wc 02250116 417 1 22 panel side member 02250116 312 1 23 panel support canopy doors ls20s 02250116 311 3 24 panel...

Page 118: ...Section 10 ILLUSTRATIONS AND PARTS LIST 112 10 22 DECAL GROUP ...

Page 119: ...l I 02250069 399 1 decal voltage 400 3 50 international not shown I 02250069 405 1 decal voltage 575 3 60 international not shown I 02250069 400 1 12 decal rotation 250021 564 1 13 decal auto start 041065 1 14A decal protective earth ground 02250075 045 2 14B decal earth ground international 02250075 046 1 15 sign danger electrocution 049850 1 16 decal warning mixing fluids 02250110 891 1 17 decal...

Page 120: ...Section 10 ILLUSTRATIONS AND PARTS LIST 114 10 22 DECAL GROUP ...

Page 121: ...95 1 24C decal fluid SRF 1 4000 II 02250069 391 1 25 decal do not forklift international 02250108 615 1 26 decal ISO 9001 02250057 624 1 27 decal electrical component ID 250038 457 1 28 decal danger high voltage 042218 1 29 decal fluid sample 250025 675 1 30 decal fork lifting 241814 4 II Fluid fill may vary in accordance with machine requirements To confirm the proper fill for your compres sor co...

Page 122: ...Section 10 ILLUSTRATIONS AND PARTS LIST 116 10 22 DECAL GROUP ...

Page 123: ...50146 021 1 decal VCC 200S open 2 1 2 0250146 020 1 33 decal V 200S blk 3 5 encl 02250146 037 1 decal V 200S blk 2 5 open 02250146 036 1 34 decal 24KT blk 1 75 x 4 ht encl 02250061 022 1 decal 24KT blk 1 75 x 3 ht open 02250061 024 1 35 decal energy savings solutions 02250146 267 1 36 decal VSD supply matches demand 02250146 359 1 37 decal variable displacement 02250146 268 1 PLEASE NOTE WHEN ORDE...

Page 124: ...Section 10 ILLUSTRATIONS AND PARTS LIST 118 10 23 DECAL LOCATIONS OPEN AIR COOLED INCLUDING V 200S 460V ...

Page 125: ...0027 935 1 7 sign warning food grade lube 250003 144 1 8 decal fork lifting 241814 4 9 decal warning actuator 250029 836 1 10 decal actuator valve positioning 250029 784 1 11 sign warning compressor fluid fill cap 049685 1 12 decal fluid Sullube I 02250069 389 1 13 decal warning mixing fluids 02250110 891 1 14 sign warning hot surfaces 407408 2 I This decal part number may vary in accordance with ...

Page 126: ...Section 10 ILLUSTRATIONS AND PARTS LIST 120 10 24 DECAL LOCATIONS V 200S OPEN AIR COOLED 380 575V ...

Page 127: ...7 935 1 7 sign warning food grade lube 250003 144 1 8 decal fork lifting 241814 4 9 decal warning actuator 250029 836 1 10 decal actuator valve positioning 250029 784 1 11 sign warning compressor fluid fill cap 049685 1 12 decal fluid Sullube I 02250069 389 1 13 decal warning mixing fluids 02250110 891 1 14 sign warning hot surfaces 407408 2 I This decal part number may vary in accordance with mac...

Page 128: ...Section 10 ILLUSTRATIONS AND PARTS LIST 122 10 25 DECAL LOCATIONS OPEN WATER COOLED INCLUDING V 200S 460V ...

Page 129: ... 250019 108 1 7 decal water in 250019 107 1 8 decal fork lifting 241814 4 9 decal warning actuator 250029 836 1 10 decal actuator valve positioning 250029 784 1 11 sign warning compressor fluid fill cap 049685 1 12 decal fluid Sullube I 02250069 389 1 13 decal warning mixing fluids 02250110 891 1 14 sign warning hot surfaces 407408 2 I This decal part number may vary in accordance with machine req...

Page 130: ...Section 10 ILLUSTRATIONS AND PARTS LIST 124 10 26 DECAL LOCATIONS V 200S OPEN WATER COOLED 380 575V ...

Page 131: ...0019 108 1 7 decal water in 250019 107 1 8 decal fork lifting 241814 4 9 decal warning actuator 250029 836 1 10 decal actuator valve positioning 250029 784 1 11 sign warning compressor fluid fill cap 049685 1 12 decal fluid Sullube I 02250069 389 1 13 decal warning mixing fluids 02250110 891 1 14 sign warning hot surfaces 407408 2 I This decal part number may vary in accordance with machine requir...

Page 132: ...Section 10 ILLUSTRATIONS AND PARTS LIST 126 10 27 DECAL LOCATIONS LS 200S ENCLOSED AIR COOLED ...

Page 133: ... 4 decal LS 200S encl Sullair stripe 02250146 025 1 5 decal black stripe 12 x 50 02250146 041 1 6 decal 24KT blk 1 75 x 4 ht encl 02250061 022 1 7 decal warning auto start 041065 1 8 decal fork lifting 241814 4 9 decal ISO 9001 02250057 624 1 10 decal water drain 250022 810 1 11 sign danger electrocution 049850 1 12 decal warning auto start 250017 903 1 13 sign warning sever fan 049855 2 PLEASE NO...

Page 134: ...Section 10 ILLUSTRATIONS AND PARTS LIST 128 10 28 DECAL LOCATIONS V 200S VCC 200S ENCLOSED AIR COOLED ...

Page 135: ...savings solutions 02250146 267 1 6 decal variable displacement 02250146 268 1 7 decal VSD supply matches demand 02250146 359 1 8 decal ISO 9001 02250057 624 1 9 decal 24KT blk 1 75 x 4 ht encl 02250061 022 1 10 decal warning auto start 041065 1 11 decal fork lifting 241814 4 12 decal Sullair 4 5 x 36 black 02250057 603 1 13 decal water drain 250022 810 1 14 sign danger electrocution 049850 1 15 de...

Page 136: ...Section 10 ILLUSTRATIONS AND PARTS LIST 130 10 29 DECAL LOCATIONS LS 200S ENCLOSED WATER COOLED ...

Page 137: ...n 049850 1 7 decal warning auto start 250017 903 1 8 sign warning sever fan 049855 2 9 decal ISO 9001 02250057 624 1 10 decal fork lifting 241814 4 11 decal warning auto start 041065 1 12 decal 24KT blk 1 75 x 4 ht encl 02250061 022 1 13 decal black stripe 12 x 50 02250146 041 1 14 decal LS 200S encl Sullair stripe 02250146 025 1 15 decal black 12 x 14 02250144 239 1 16 sign warning sever fan port...

Page 138: ...Section 10 ILLUSTRATIONS AND PARTS LIST 132 10 30 DECAL LOCATIONS V 200S VCC 200S ENCLOSED WATER COOLED ...

Page 139: ...fan 049855 2 9 decal Sullair 4 5 x 36 black 02250057 603 1 10 decal fork lifting 241814 4 11 decal warning auto start 041065 1 12 decal 24KT blk 1 75 x 4 ht encl 02250061 022 1 13 decal ISO 9001 02250057 624 1 14 decal variable displacement 02250146 268 1 15 decal VSD supply matches demand 02250146 359 1 16 decal energy savings solutions 02250146 267 1 17 decal V 200S black 3 5 encl 02250146 037 1...

Page 140: ...Section 10 ILLUSTRATIONS AND PARTS LIST 134 10 31 DECAL LOCATIONS CONTROL BOX ENCLOSURE ...

Page 141: ...ings solutions 02250146 267 1 10 decal Sullair 3 5 x 28 black 02250059 058 1 11 decal V 200S black 2 5 open 02250146 036 1 12 decal VSD supply matches demand 02250146 359 1 13 decal LS 200S black 2 5 open 02250146 022 1 14 decal PE designation 02250075 540 1 15 decal earth ground 02250075 046 1 16 decal protective earth ground 02250075 045 1 17 decal danger high voltage 042218 1 18 decal voltage i...

Page 142: ...Section 10 ILLUSTRATIONS AND PARTS LIST 136 10 32 WIRING DIAGRAM LS 200S VCC200S WITH SUPERVISOR CONTROLLER 02250147 592R00 ...

Page 143: ...Section 10 ILLUSTRATIONS AND PARTS LIST 137 10 33 WIRING DIAGRAM LS 200S VCC200S WYE DELTA WITH SUPERVISOR CONTROLLER 02250147 593R00 ...

Page 144: ...Section 10 ILLUSTRATIONS AND PARTS LIST 138 10 34 WIRING DIAGRAM LS 200S VCC200S FULL VOLTAGE WITH SUPERVISOR CONTROLLER 02250147 594R00 ...

Page 145: ...Section 10 ILLUSTRATIONS AND PARTS LIST 139 10 35 WIRING DIAGRAM V 200S WITH SUPERVISOR CONTROLLER 02250145 401R01 ...

Page 146: ...Section 10 ILLUSTRATIONS AND PARTS LIST 140 10 36 WIRING DIAGRAM V 200S CE WITH SUPERVISOR CONTROLLER 02250145 402R01 ...

Page 147: ...NOTES 141 ...

Page 148: ...ON 3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com Telephone 1 800 SULLAIR U S A Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Telephone 1 888 SULLAIR U S A Only Fax 219 874 1835 www sullair com SERVICE DEPARTMENT 1 888 775 1604 Fax 219 874 1205 www sullaircompressors com SULLAIR ASIA LTD Sullair Road No 1 Chiwan Shekou Shenzhen Guangdong PRV PRC POST CODE...

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