Suitmate 115V/60Hz Installation & Maintenance Download Page 1

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Summary of Contents for 115V/60Hz

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Page 3: ...Wall Mount Bracket 14 Reinstall SUITMATE to the Wall Mount Bracket 14 Top and Sub Top Assemblies 15 Lid 19 Riser Cable Assembly 21 Drive Unit Assembly 23 Liner 25 Brake Rods Basket Hub and Brake Disc Assembly 27 Brake Disc and Basket 29 Brake Lever 31 Brake Pad 33 Shock Mounts 35 Shock Bumper Rings 37 Motor from Mounting Plate and Motor 41 Replace Electrical Assemblies 43 GFCI 43 Micro Switch 45 M...

Page 4: ... no specific reassembly instructions are given simply reverse the disassembly procedure IMPORTANT INSTALLATION OPTIONS Prior to installation of the SUITMATE unit determine how the utilities will be connected 1 Electrical and plumbing connected internally 2 Internal electrical connection and external plumbing connection 3 External electrical connection and internal plumbing connection 4 External el...

Page 5: ...DRAINAGE section of these instructions on page 5 to determine an appropriate location 5 The unit should be wired to 115 V AC 20 Amp 60 Hz dedicated circuit Consult the PROPER ELECTRICAL CONNECTIONS section of these instructions on page 5 to determine proper location PROPER WALL MOUNTING OF THE SUITMATE UNIT The SUITMATE unit should be mounted to the wall with the Wall Mount Bracket that is provide...

Page 6: ...e SUITMATE unit The upper back lip of the SUITMATE unit should be lowered down and centered on the Wall Mount Bracket After the unit is centered push down on the back of the unit to make certain that it is securely wedged onto the bracket Make certain the unit is level If it is not level remove the unit adjust the Wall Mount Bracket and re hang the unit A level installation is necessary to minimiz...

Page 7: ...e plumbing fittings There is room inside the housing for the use of a standard P type plumbing connection The waste outlet should be located in the wall behind the unit The UTILITIES LOCATION DIAGRAM shows the appropriate location for the waste duct Refer to UTILITIES LOCATION DIAGRAM on page 8 PROPER ELECTRICAL CONNECTIONS FOR THE SUITMATE UNIT Note Strictly follow all applicable local electrical...

Page 8: ... CONTROLLER AND SWITCH BLACK AEC1840 WHITE AEC1841 From Timer To Motor COM N O TIMER HOT NEU GROUND GREEN SCREW HOT WHITE HOT NEU LOAD BLACK AEC1815 GFCI WHITE AEC1813 From GFCI To Motor From Timer To Micro Switch MICRO SWITCH COMMON GREEN or GREEN YELLOW AEC2061 From GFCI To Motor RESET BUTTON ON TEST BUTTON OFF OPEN MOTOR SUITMATE UNIT L1 L2 3 2 SUITMATE WIRING DIAGRAM 115 V 20 Amp 60 Hz Self Ti...

Page 9: ... to the appropriate range measure across the LINE side of the GFCI 2 Make certain that the GFCI switch is in the ON position 3 Check the connections on the GFCI Junction Box Be certain there is power on the LOAD side of the GFCI 4 Check the SUITMATE UNIT TROUBLESHOOTING section in this manual for additional troubleshooting assistance FINISHING THE INSTALLATION Be certain to save this SUITMATE UNIT...

Page 10: ...cations for placement of internal utilities 4 After the SUITMATE unit is hooked over the upper bracket move it side to side so the center hole in the bottom channel is over the vertical line drawn in Step 2 Wall Sign Suggested location for Internal Connections of Customer s Power Source upper center hole of Wall Mount Bracket The upper center hole of the Wall Mount Bracket has to be located 38 inc...

Page 11: ...e 1 second 2 Hygienic Cleaning a Mix a bleach based disinfecting concentrate at the manufacturer s recommended strength in a gallon bucket of water b Clean the inside of the unit by spinning a small soft towel soaked in the cleaner Repeat this step 3 times c The spun towel can then be used to wipe down the Basket the Black Plastic Top the Lid and the sides of the unit d Re wipe the surfaces Basket...

Page 12: ...m Take care to rub stains out by going with the grain of the case up and down not sideways Follow stain removal by polishing the Case with Liquid Gold or its equivalent 2 Testing the GFCI a Locate the weatherproof junction box in the bottom rear of the unit Flip open the cover of the junction box to expose the Test and Reset buttons on the face of the GFCI b Test the GFCI by depressing the Test bu...

Page 13: ...nless steel box Remove the box cover The Micro Switch is located on the right hand side of this box and has a small wire cable attached to a copper arm Check if the Micro Switch is engaging properly by depressing the Lid while still maintaining visual contact with the Micro Switch Does the wire cable pull up on the arm of the Micro Switch If the arm is moving but does not make an audible click the...

Page 14: ...sition the Timer is faulty and should be replaced To check the adjustment on the Micro Switch please refer to Page 49 in this manual Problem The unit is leaking The SUITMATE unit does not have any seals or gaskets that can wear or break down Leaking is primar ily caused by an obstruction within the interior drain channel drain hose or P trap if applicable The interior drain channel is a two inch U...

Page 15: ...ction within the unit To test for a faulty Timer please follow the instructions on Page 47 for bypassing the timer If the unit functions normally once the timer is bypassed the timer should be replaced If the unit takes more than 5 minutes to reset there may be either an obstruction within the unit that is causing friction while the unit is running or a faulty Thermal Breaker Check for signs of an...

Page 16: ...l service is coming into the unit from outside the unit it will be necessary to disconnect the incoming electrical service from the power source Prior to disconnecting the electrical service make certain that the power source is turned off and locked out Disconnect the incoming liquid tight raceway or cable from the power source EXTERNAL PLUMBING SERVICE If the unit s plumbing service uses the fac...

Page 17: ...the Wall Mount Bracket following the instructions beginning on Page 14 2 Place the SUITMATE unit in an upright position 3 Lift the Lid Remove the Black Rubber Brake Tips from the 2 Brake Rods If damaged they must be replaced 4 Remove the 6 rivets from around the outer edge of the Black Plastic Top a Punch out the center of each rivet with a small drift punch b Drill out each rivet Note Make certai...

Page 18: ...October 7 2012 115 V 20 Amp 60 Hz Self Timed Unit 16 ALUMINUM POP RIVET 3 AEC1240 SUB TOP ASSEMBLY EC6 TURNBUCKLE NUT RISER SHUTTLE AEC2020 RISER CABLE EC8 1 AEC1807 SUB TOP GASKET 1 AEC1352 TURNBUCKLE ...

Page 19: ...with the Brake Rods 3 Push the Sub Top down over the Brake Rods 4 Push the Riser Cable Turnbuckle up and through the hole in the Riser Shuttle 5 Reattach the Nut removed in step 1 above to the Turnbuckle that is attached to the Riser Cable 6 Align the 3 holes in the Sub Top one on each side and one on the top with the respective holes in the Case Note Make sure that the lip of the Sub Top is outsi...

Page 20: ...0 S S POP RIVET S S NUT 1 AEC1804 1 BEC1403 HINGE PIN LEFT 1 AEC1405 S S ACTUATOR SCREW BLACK O RING 2 AEC1416 1 AEC1704 S S LOCKWASHER 1 BEC1404 HINGE PIN RIGHT AEC 1205 6 BLACK RIVET AEC1235 TIMED UNIT INSTRUCTIONS 1 LID OPERATING TOP ASSEMBLY 1 EC2 AEC1234 LABEL 1 LIFT LID ...

Page 21: ...e center of each rivet with a small drift pin b Drill out each rivet c Chisel off the rivet heads Make certain the rivets are completely removed 7 Remove the hinge pin through the metal Lid Set the Left Hinge Pin aside for reassembly later 8 Remove the Lid from the Top Assembly Note A rubber O ring is located on each hinge between the metal Lid and the plastic Top REPLACE LID 1 Insert the Right Hi...

Page 22: ...CRO SWITCH BOX 1 BEC1207 RISER CABLE TURNBUCKLE STUD NOT USED OFFSET CONNECTOR 1 AEC1212 SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER SHUTTLE TURNBUCKLE SOLD AS EC8 RISER CABLE ASSEMBLY RISER SHUTTLE 1 AEC1417 NUT 1 AEC1314 E RING AEC1219 1 TIMER RISER CABLE ...

Page 23: ...embly after cleaning out any debris before starting with the Riser Cable replacement 2 Drop the new Riser Cable with Turnbuckle down through the conduit to the Micro Switch 3 Insert the Turnbuckle through the hole in the Micro Switch arm Replace the Nut saved from step 5 above on the Turnbuckle 4 Insert the Turnbuckle on the new Riser Cable through the hole in the Riser Shuttle Replace the Turnbuc...

Page 24: ...ISTING OF 3 NUTS AEC1224 DRIVE UNIT ASSEMBLY MOUNTING DRIVE UNIT REMOVAL OF SHOCK MOUNT SUITMATE UNIT BOTTOM VIEW OF L1 L2 Black Wire terminated with Insulated Connector Secured to this terminal L1 Green Wire secured to Motor Frame with Green Hex Head Screw This switch must be in the 115 position 2 White Wires one terminated with Insulated Connector second with Ring Terminal to terminal L2 Photogr...

Page 25: ...unscrewing the 90o conduit connector from the Motor 11 Return the SUITMATE unit to its upright position 12 Remove the three sets of Nuts and Lock Washers that hold the Drive Unit to the Case Set them aside for reassembly 13 From the top of the SUITMATE unit grasp the sides of the Basket Remove the Drive Unit by lifting the Drive Unit up at a slight angle Note Be careful not to damage the Black Pla...

Page 26: ...October 7 2012 115 V 20 Amp 60 Hz Self Timed Unit 24 BLACK DRAIN HOSE 1 AEC1248 S S HOSE CLAMP 1 AEC1249 FOAM STRIP 4 AEC1244 BLACK PLASTIC LINER 1 DEC1213 CASE 1 DEC1201 FOAM STRIP 1 AEC1243 ...

Page 27: ...age 23 4 Place the SUITMATE unit on its face to expose the bottom of the unit 5 If the factory supplied drain hose was used unscrew the hose clamp that holds the plastic drain tube to the Liner drain hose outlet 6 Remove the drain hose and set it aside for reassembly 7 Place the SUITMATE unit in an upright position 8 From the top of the SUITMATE unit grasp the lip of the Black Plastic Liner and pu...

Page 28: ... Hz Self Timed Unit 26 SHORT SPRING 2 AEC1622 COMPRESSION S S THREADED BRAKE ROD 2 AEC1620 BRAKE LEVER ARMS MOUNTING PLATE WITH MOTOR 1 BEC1502 S S LOCKNUT 2 AEC1624 1 EC18 BASKET HUB AND 1 AEC1506 HUB ROLL PIN 1 EC22 DISC ASSEMBLY ...

Page 29: ... shaft can be clearly seen 7 Use a hammer and a drift punch to remove the Hub Roll Pin that holds the Hub to the Motor shaft A new Hub Roll Pin is required for reassembly Part Number AEC1506 Using a small pry bar or large screwdriver pry up on the Hub to free it from the Motor shaft Rotate the Hub so that even pressure is exerted evenly around the Hub and Motor shaft Repeat until you can manually ...

Page 30: ...October 7 2012 115 V 20 Amp 60 Hz Self Timed Unit 28 BASKET AND HUB ASSEMBLY IS EC20 HUB 1 CEC1701 S S SCREW 3 AEC1703 BASKET 1 BEC1708 S S LOCKWASHER 3 AEC1704 1 BEC1702 S S BRAKE DISC ...

Page 31: ... Hub and Brake Disc Assembly See instructions beginning on Page 27 5 Remove the 3 screws and washers from the bottom of the Hub Assembly Set them aside for reassembly 6 Remove the Brake Disc from the Hub The Brake Disc may have to be tapped off using a small plastic hammer Replace if necessary REPLACE BRAKE DISC AND BASKET 1 Replace the Brake Disc by assembling it over the Hub and aligning the 3 h...

Page 32: ... WHITE PLASTIC SPRING 2 AEC1612 WHITE PLASTIC BUSHING PLATE ASSEMBLY 1 EC17 MOTOR MOUNTING 2 AEC1609 FLAT WASHER BRAKE LEVER ASSEMBLY 2 EC16 2 AEC1603 BRACKET 1 AEC1823 S S POP RIVET 1 AEC1601 BUSHING 2 AEC1603 ASSEMBLY 1 EC16 BRAKE SUPPORT BRAKE LEVER 2 AEC1827 NYLON WASHER MOTOR MOUNTING PLATE ...

Page 33: ...vet that holds the Brake Lever Assembly to the Brake Support Bracket on the Motor Mounting Plate Refer to drawing on bottom of Page 30 a Punch out the center of each rivet with a small drift punch b Drill out the rivet c Chisel off the rivet head 7 Remove and discard the Brake Hinge Pin 8 Remove the old Brake Lever Assembly Note Pay attention to the placement and alignment of the plastic bushings ...

Page 34: ...32 EC16 EC16 BRAKE LEVER ASSEMBLY 2 REQUIRED 1 8 x 3 16 S S POP RIVET 2 AEC1208 BRAKE LEVER ARM AEC1602 BRAKE PAD ASSEMBLY EC14 BRAKE PAD SUPPORT 2 AEC1607 BRAKE PAD AEC1608 MAKE CERTAIN THAT COUNTERSUNK HOLES ARE UP 1 2 x 3 16 S S POP RIVET 2 AEC1208 ...

Page 35: ...sel off the rivet head Make certain the rivet is completely removed 7 Remove the Brake Pad Assembly 8 Remove the rivets that hold the Brake Pad to the Brake Pad support bracket a Punch out the center of each rivet with a small drift punch b Drill out the rivet c Chisel off the rivet head Make certain the rivet is completely removed 9 Remove the old Brake Pad REPLACE BRAKE PAD 1 Align the holes on ...

Page 36: ...AR OF SUITMATE UNIT OF THE ALUMINUM SPACER AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT MOUNT SHOCK AEC1224 RING AEC1223 FROM PULLING WASHER INSIDE AEC1206 THROUGH STOP RIVET BUMPER TO AEC1228 RIVET ...

Page 37: ...ing on Page 14 2 Remove Top and Sub Top Assemblies See instructions beginning on Page 15 3 Remove Drive Unit Assembly See instructions beginning on Page 23 4 Remove the S S Nut that secures the Shock Mount to the Shock Bumper Ring 5 Remove the Shock Mount from the Shock Bumper Ring REPLACE SHOCK MOUNTS 1 Install the new Shock Mount to the Shock Bumper Ring and secure using the S S Nut Note Use new...

Page 38: ...AR OF SUITMATE UNIT OF THE ALUMINUM SPACER AEC1822 RING MUST BE ALIGNED AGAINST THE END NOTE THE SIDE OF THE SHOCK BUMPER TO DRIVE UNIT CONNECTOR POSITION OF ELECTRICAL AEC1202 HEX NUT MOUNT SHOCK AEC1224 RING AEC1223 FROM PULLING WASHER INSIDE AEC1206 THROUGH STOP RIVET BUMPER TO AEC1228 RIVET ...

Page 39: ...two See Bottom View of Drive Unit on Page 36 for details 6 Remove the rivet that holds the Shock Bumper Ring to the Motor Mounting Plate a Punch out center of the rivet with a small drift punch b Drill out the rivet c Chisel off the rivet head Make sure the rivet is completely removed Note Set aside the small washer that helps to secure the Shock Bumper Ring to the Motor Mounting Plate If the wash...

Page 40: ...MBLY 1 EC23 THIS SHOCK BUMPER RING IN POSITION SPACER IT IS REQUIRED TO KEEP NOTE LOCATION OF ALUMINUM CASE ASSEMBLY 1 EC12 FRONT FACE AND 3 LOCK WASHERS AEC1238 CONSISTING OF 3 NUTS AEC1224 DRIVE UNIT ASSEMBLY MOUNTING DRIVE UNIT BACK OF UNIT REMOVAL OF SHOCK MOUNT SUITMATE UNIT BOTTOM VIEW OF ...

Page 41: ...TION OF THIS SPACER AS REINSTALLATION AT PROPER LOCATION IS A REQUIREMENT THE SIDE OF THE SHOCK BUMPER MUST BE ALIGNED AGAINST THE END OF THE ALUMINUM SPACER MOUNTING PLATE BRAKE LEVERS ASSEMBLY EC18 MOTOR 1 BEC1502 MOTOR MOUNT SPACER 3 AEC1504 LOCKWASHER 4 AEC1203 HEX HEAD BOLT 4 AEC1505 ...

Page 42: ...arly White Wire with Flange Fork Connector secured to the screw in Terminal L2 This wire will not be present if unit does not have timer MARATHON MOTOR DETAIL Green or Green Yellow Ground Wire with Flange Fork Connector secured to the Ground Screw and Ground Terminal of the Motor White Wire with Female Flag Connector secured to the post of Terminal L2 Black Wire with Female Flag Connector secured ...

Page 43: ...tograph and drawings on Pages 38 through 40 remove the 4 Hex Head Bolts Lock Washers and Motor Mount Spacers that hold the Motor to the Mounting Plate Note Examine the placement of the 4 spacers especially the AEC1822 Aluminum Spacer next to the Shock Bumper Ring The rectangular spacer prevents the Shock Bumper Ring from moving Examine the location of the Motor for the 90o connector in relation to...

Page 44: ...October 7 2012 115 V 20 Amp 60 Hz Self Timed Unit 42 BOTTOM VIEW OF SUITMATE UNIT BACK OF UNIT 2 AEC1820 GFCI MOUNTING SCREWS GFCI ...

Page 45: ...om the bottom of the unit without removing the unit from the wall Do this FIRST Make certain you have all the correct parts and fasteners necessary for correct installation Parts used in this process 1 AEC2009 GFCI 115V 60Hz REMOVE GFCI 1 Turn off the main electrical power to the unit place a lockout tag on the circuit breaker panel indicating that the breaker is not to be turned on except by auth...

Page 46: ...EC1245 HOT WIRE BLACK S S NUT 2 AEC1804 AEC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1815 TURNBUCKLE SOLD AS EC8 RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 2 AEC1828 MICRO SWITCH SCREWS HOT WIRE BLACK BOX 1 BEC1207 AEC1219 1 TIMER MICRO SWITCH MICRO SWITCH BOX SHUTTLE AEC1304 RISER Refer to Wiring Diagram on Page 6 for details ...

Page 47: ...Micro Switch Set the hardware aside for reassembly 6 Remove the Micro Switch from the mounting studs REPLACE MICRO SWITCH 1 Remove the wires one at a time and put each wire in the matching position on the new Micro Switch 2 Place the newly wired Micro Switch on the mounting studs Make certain the switch arm extends to the right Use the Nuts and Lock Washers previously removed to secure the new Mic...

Page 48: ...EC1245 HOT WIRE BLACK S S NUT 2 AEC1804 AEC1250 GASKET S S STAR LOCK 1 AEC1810 AEC1815 TURNBUCKLE SOLD AS EC8 RISER CABLE NYLON STUD SPACER 2 AEC1809 TURNBUCKLE NUT 2 AEC1807 2 AEC1828 MICRO SWITCH SCREWS HOT WIRE BLACK BOX 1 BEC1207 AEC1219 1 TIMER MICRO SWITCH MICRO SWITCH BOX SHUTTLE AEC1304 RISER Refer to Wiring Diagram on Page 6 for details ...

Page 49: ...viously removed to secure the new Timer Note Do not over tighten the Nuts 3 Replace the Micro Switch Box Cover and secure it in place using the previously removed screws WARNING Make certain the foam seal on the Micro Switch Box Cover is not damaged so that water cannot enter the Micro Switch Box 4 Reinstall the SUITMATE unit to the Wall Mount Bracket See instructions beginning on Page 14 5 Turn o...

Page 50: ...CRO SWITCH BOX 1 BEC1207 RISER CABLE TURNBUCKLE STUD NOT USED OFFSET CONNECTOR 1 AEC1212 SCREW 2 AEC1831 MACHINE NUT 1 AEC1807 TURNBUCKLE BOX 1 BEC1207 MICRO SWITCH MICRO SWITCH BOX COVER 1 AEC1245 1 AEC1304 RISER SHUTTLE TURNBUCKLE SOLD AS EC8 RISER CABLE ASSEMBLY RISER SHUTTLE 1 AEC1417 NUT 1 AEC1314 E RING AEC1219 1 TIMER RISER CABLE ...

Page 51: ... out before beginning work on the SUITMATE unit CHECKING MICRO SWITCH ALIGNMENT 1 Stand the unit upright and reaching from the rear push the Lid down on the top of the unit to determine if the Riser Cable that runs from the top of the unit to the Micro Switch arm is pulling on the arm If there is no movement the Actuator Screw in the top may be broken and will need to be replaced See the Lid Assem...

Page 52: ...October 7 2012 115 V 20 Amp 60 Hz Self Timed Unit 50 DRIVE UNIT ASSEMBLY EC24 EC3 SUITMATE UNIT ASSEMBLY DEC1201 CASE SUB TOP ASSEMBLY EC6 WITH LID ASSEMBLY EC4 TOP EXPLODED VIEW ...

Page 53: ... Hub Disc Brake Assembly EC22 Basket Assembly EC20 EC18 Mounting Plate with Brake Lever Arms Assembly EC10 Switch Box Assembly EC2 Top Assembly EC12 EC24 Drive Unit Assembly Case Assembly Sub Top Assembly Top with Lid Assembly EC6 EC4 EC8 EC16 Brake Lever Assembly Riser Cable Assembly Brake Pad Assembly EC14 BLOCK DIAGRAM ...

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Page 58: ...ed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Monthly Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By Date Performed By MAINTENANCE SIGN OFF LOG Hygenic Cleaning Flushing Case and Top Care Testing the GFCI Reproduce an...

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