background image

1

FD80-AFH HEAVY DUTY ALUMINUM FRAME SLIDING DOOR
(Surface Mount Roller, Two-way Soft Close) Installation Manual

Part No.FD80DHCMP-AF

Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.

ABOUT THE PRODUCT

   

This product is a parts set for heavy duty aluminum frame sliding door 

system for indoor use.

   

Two-way soft closer enables two-way soft closing movement for both 
direction.

SPECIFICATIONS

・  

The closing speed of the soft closing type door may change due to 
ambient temperature, operating method or installation quality.

・  

Recommended ambient temperature range is 5 to 40 degrees centigrade.

Without Intermediate

support

With Intermediate

support

Door width

804 mm – 900 mm

804 mm – 1500 mm

Max.Door height

2200 mm

2500 mm

Min.Door thickness

5 mm or 6 mm

Max.Door weight

80 kg

Height adjustable range

4 mm upward, 4 mm dounward

FOR YOUR SAFE WORK AND CORRECT INSTALLATION

WARNING:

If these warnings are not followed, it may result in death or serious injury.

  

Caution:

If these cautions are not followed, it may result in injury or damage.

  

This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not 
installed correctly, the door will not operate smoothly, and or may cause injury.

It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks 
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In 
the worst case, the door might drop down and cause injury.

Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications 
that are out of specification.

Do not disassemble nor modify any parts than those described in this document.

Make sure to follow the designated measurements and specifications as well as horizontal and verticals angles. Make sure 
that the frame is not warped, since it may affect the movement of the door.

If cutting any parts, make sure to remove any burr before installation. Also check the upper track for any left-over burr or 
scrap and remove these.

This (sliding door system) is a part for architectural fittings. After installation, make sure to test the finished product 
thoroughly to ensure that it is well-functioning and safe.

Make sure to test the screws for slack at regular intervals (one month from first usage, half year and then one time every 
year is recommended).

To avoid damaging of aluminum frame, carry out installation work on clean floor.

Please use the tempered glass. It is recommended to use shatter-proof film on the glass.

 When installing “pocket door” specification, make “easy-maintenance” structure. For example, use removable panel. 

Prohibited

Warning
Caution

Required

Meaning of symbols

Summary of Contents for LAMP FD80-AFH

Page 1: ...ay cause injury It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks upon opening closing the door A frame with poor strength might result in improper and slower movement of the door In the worst case the door might drop down and cause injury Do not try to use this product for any other purposes other than originally intended for ...

Page 2: ...er Accessory screw Pan head tapping screw 4 x 45 4 pcs not needed for this set Countersunk head tapping screw 4 x 30 φ6head 4 pcs for trigger Upper roller surface mount Accessory screw Pan head tapping screw 4 x 45 4 pcs not needed for this set Floor guide S Accessory screw Bind head tapping screw 4 x 16 5 pcs Plate nut Accessory screw Hexagon socket button head screw M5 x 16 8 pcs Spring lock was...

Page 3: ...d 19 19 60 282 282 41 9 5 64 FW 2 32 3 18 32 4 ϕ4 5 hole 4 5 9 5 Elongated hole Trigger mount holes 2 ϕ5 additional Trigger mount holes 2 ϕ5 additional Trigger 2 1 1 2 2 3 4 4 INSTALLATION DRAWING EXAMPLE Refer to page 4 about the dimensions of the doors and glass panels 3 Height adjustable range 4 mm to 4 mm 4 Dimension when floor guide L optional is used INSTALLATION DIMENSIONS FOR TRIGGER 2 Ple...

Page 4: ...64 2336 mm DW 1800 80 40 2 960 mm Ex 2 door on single track Size of each door when Opening width 1800 mm and Opening height 2400 mm DH 2400 64 2336 mm DW 1800 40 2 920 mm DH Door height FH 64 Single sliding DW Door width FW DN Margin 40 2 Double sliding DW Door width FW 40 2 GH Glass height DH 104 Number of Intermediate support x 11 Number of glass panels GW Glass width DW 34 Example 1 Example 2 C...

Page 5: ...re to avoid bias and skewing Make sure to remove any burr Also check the upper track for any left over burr or scrap and remove these Caution This procedure explains installation of single sliding door system 1 1 Processing of Upper track Length FW Opening width Refer to the figure on the right for cutting and drilling holes DW Door width 50 M6 threading Min depth 20 mm 2 holes at each end 1 2 Pro...

Page 6: ... 2 hole Hole B ϕ8 hole ϕ4 2 hole 1 5 Processing of Vertical frame Step 2 Drill holes according to the quantity of Intermediate support Hole A only if there is no Intermediate support Hole A B for 1 Intermediate support Hole A B B for 2 Intermediate supports Hole A B B B for 3 Intermediate supports 1 4 Processing of Vertical frame Step 1 DH Door height GH Glass height ...

Page 7: ...s for track 1 Assemble the parts in order of to with care of direction 2 Tape around rollers and upper track to prevent drop of inserted parts Installing Upper track Trigger and Floor guide S Two way soft closer Upper roller Leading edge Leading edge Trailing edge Double sliding DW 483 DN The leading edge of the track has two 5 mm dia holes at 282 mm position from the end The leading edge of the t...

Page 8: ...head screw M4 x 25 Hexagon socket head cap screw M6 x 30 Vertical frame 4 1 Preparation of Horizontal frame Upper Assembling door Set the Bracket to upper Horizontal frame using Plate nut The distance from the edge and Bracket center should be 125 mm Coat screw threads with anti loose material such as thread locking During door installation handle the glass carefully to prevent injury 4 2 Assembly...

Page 9: ...ngth DW Door width 50 Vertical length GH Glass height Glass Gasket Horizontal length DW Door width 50 Hexagon socket head cap screw M4 x 30 Intermediate support Bottom side 4 3 Insertion of glass Step 1 4 4 Assembly of Intermediate support when used ...

Page 10: ...ength DW Door width 50 Hexagon socket head cap screw M6 x 30 Corner part Horizontal frame upper Hexagon socket countersunk head screw M4 x 25 Top side Bottom side 4 5 Insertion of glass Step 2 when Intermediate support is used 4 6 Assembly of Horizontal frame upper When using more than two Intermediate supports repeat procedures 4 4 to 4 5 ...

Page 11: ...ver from shifting Bottom side Top side Spatel 4 7 Assembly of Vertical frame Bend the Edge cover between your fingers and press it into the side of the Vertical frame Before attaching the Edge covers make sure the frame is not biased or skewed and that all bolts are tight Make sure the parts are firmly assembled and there is no warping or skewing 4 8 Assembly of Edge covers You may find the Gasket...

Page 12: ...ce assist you Hanging the door 5 Caution 1 2 1 Put a support below the door to be hanged Tilt the door as shown in the figure and set the Floor guide S to the groove of the bottom Horizontal frame 2 Push the door and set the hanger bolts as shown in the figure below 2 2 ...

Page 13: ...loser starts its function at approx 100 mm before full open position If the closer is not working correctly check the Troubleshooting section 8 7 Adjustment of door height 1 Remove the support under the door 2 Turn the bolt and adjust the height of the door The height adjustment range is 4 mm to 4 mm from factory setting totally 8 mm Tool nominal 10 wrench max 6 mm thick 3 After adjusting the door...

Page 14: ...rce and it may damage soft closer The position of trigger catcher might change to the incorrect position inside the track See section Slowly moving the door toward leading edge side then push the door firmly Repeat this action to the opposite side as well If it is still not improved check the status of trigger catcher in section Abnormal noise during operation Check if door touches other parts Pro...

Reviews: