Subaru Robin R1700i Service Manual Download Page 50 | Manualshive

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CONTROL PANEL

ENGINE

GENERATOR

INV&E/G C/U

Blk :

Black

Blk

DC coil

Main coil

Wiring color cord

Blk/W : Black/White

Blu :

Blue

LBlu : Light

blue

Brn :

Brown

Blu

Brn

Org

Grn

Blu

Pur

R

Y

R

W

Brn/W : Brown/White

Brn/W

Grn :

Green

Grn/W : Green/White

Org :

Orange

Org

DC curcuit
breaker

Engine switch

R

W

Brn

Auto power
save switch

Gry : Gray

Gry

R :

Red

W :

White

Y :

Yellow

Grn/Y : Green/Yellow

Grn/Y

W/Blk : White/Black

Pur :

Purple

　

Step motor

Grn

LED INDICATOR

Blk

Blu
Pur
Gry

Y

Y

Ignition coil

REV Sensor

Float switch

Blu
W
Blk

Blk

R
Blk

SP

ARK PLUG

AC receptacle
(120V

）

Blk

R1700i (60Hz-120V)

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Summary of Contents for Robin R1700i

Page 1: ...More user manuals on ManualsBase com SERVICE MANUAL R1700i Model PUB GS1950 Rev 09 04 GENERATOR...

Page 2: ...More user manuals on ManualsBase com...

Page 3: ...ESISTANCE 13 4 4 CHECKING FUNCTIONAL MEMBERS 15 5 ASSEMBLY AND DISASSEMBLY 18 5 1 PRECAUTIONS 18 5 2 SPECIAL TOOLS 18 5 3 DISASSEMBLY PROCEDURES 19 5 4 REASSEMBLE PROCEDURES 27 5 5 RECOIL STARTER 36 6...

Page 4: ...sor Yes Frequency Switch Yes Auto Power Save Switch Yes Output Lamp Yes Overload Lamp Yes Oil Warning Lamp Yes Over current protector Recoil starter 490 x 295 x 445 3 5 NGK BMR4A Ignition System Digit...

Page 5: ...2 2 GENERAL DESCRIPTION 2 1 EXTERNAL VIEW SPARK PLUG CAP RECOIL STARTER HANDLE TANK CAP COVER AIR CLEANER SIDE PANEL R SIDE PANEL L OIL DRAIN PLUG CARRYING HANDLE CONTROL PANEL EXHAUST OUTLET FUEL DRA...

Page 6: ...KE 1 ENGINE SWITCH The engine switch is designed for easy operation with the interlocking mechanism between the fuel cock and the choke furnished CHOKE To start the engine turn the knob to the positio...

Page 7: ...ally When the engine stops due to oil shortage it can not be started anymore even by pulling the start knob just the alarm lamp flickers In such a case replenish engine oil up to the mouth of the oil...

Page 8: ...DC CIRCUIT BREAKER DC circuit breakers shut off electric current when the current exceeds its limit Check for excessive current consumption After making sure everything is in order push the button to...

Page 9: ...ECTIFIER 2 3 LOCATION OF SERIAL NUMBER SER No PRODUCTION NUMBER PROD No The serial number and production number are located on right side cover of the generator operation panel NOTE Please specify the...

Page 10: ...unning wattage Example A rated 250 W electric drill requires a 400 W generator to start it NOTE 1 If a power factor correction capacitor is not applied to the fluorescent lamp the more power shall be...

Page 11: ...ity of the generator should be multipled by 1 2 to 3 and 570W as explained in the ltem 3 The power consumption of electrical appliances is shown below for reference use this as a measuring guide when...

Page 12: ...the conductors decreasing the input voltage to the load electrical product As a result the load can be damaged The table below shows voltage drops per 30 meters of cable Voltage drops per 30 meters of...

Page 13: ...with an output voltage of 110 or 120 V 0 to 300 V Type with an output voltage of 220 230 or 240 V 0 to 150 V 0 to 330 V Dual voltage type 2 AMMETER AC ammeter is necessary An AC ammeter with a range...

Page 14: ...with testing voltage range of 500V 4 CIRCUIT TESTER For measuring resistance etc NOTE The ordinary circuit tester may cause erroneous readings due to their measuring method Use a high grade precise ci...

Page 15: ...urdy case for easy carrying SPECIFICATIONS MODEL Dr Robin Part Number 388 47565 08 Measuring Range 0 to 500 V AC 25 to 70 Hz 0 1 to 1 999 10 to 100 F 3M Circuit Protector Fuse Power Source 2 x 6F44P 0...

Page 16: ...minals of an AC receptacle using a wire to discharge the electricity remained in the circuit 1 Connect the megger tester across either one of the two output terminals of the AC receptacle and ground t...

Page 17: ...Insulation failure cause electrical leak which may result in electrocution 3 CONTROL PANEL Before checking disconnect the inverter unit from the control panel Measure the rechargeable parts where the...

Page 18: ...ed a b c d 2P connector for AC output Stator wire terminal 4 4 CHECKING FUNCTIONAL MEMBERS 1 STATOR Measure the winding wire resistance Check the resistance of the wires that comes out from the stator...

Page 19: ...the circuit tester 0 Yellow Checking table for analogue circuit tester Analogue Circuit Tester 0 No continuity Yellow Blue Apply red needle of the circuit tester 0 0 Orange No continuity No continuit...

Page 20: ...using a circuit tester Below the lower level ON continuity 0 Above the lower level OFF non continuity Use 4 stroke automotive detergent oil of API service class SE or higher Grade SG SH or SJ is reco...

Page 21: ...n electrical parts with oil nor water 5 Remove battery before disassembly 6 Use proper tools correctly for each specific job 7 Please be sure to glue the sponge inside the cover Please replace the spo...

Page 22: ...Bolt 2 pcs Tools Screw driver Side Panel 5 3 2 Remove the rear cover Remove the rear cover by unscrewing the four screws M6 x 20mm Screw and Washer 4pcs Tools Screw driver Rear cover 5 3 3 Remove roll...

Page 23: ...ody M4 x 14mm Screw 4pcs M5 x 8mm Screw 4pcs Tools Screw driver NOTE At this point the couplers of electrical wires are connected to the control panel Instead of removing the control panel forcibly re...

Page 24: ...re to close the fuel cock before removing the fuel pipe Engine switch in the off position NOTE 2 A little fuel comes out from the fuel pump when unplug the pipe Fuel cock bracket Fuel pump Unplug the...

Page 25: ...bracket 5 3 11 Remove the inverter unit Disconnect the two couplers and remove the inverter unit one coupler from the alternator body and one from the engine throttle ignition system M6 x 20mm Flange...

Page 26: ...e air cleaner and carburetor Unhook the catch on the right side of the air cleaner Then remove the air cleaner cover and elements Loosen the two nuts and bolt to remove the base plate of the air clean...

Page 27: ...rce so pull out straight Rear cover Stator Rear cover 5 3 17 Remove the rotor Remove the rotor M6 x 20mm Flange bolt 3pcs Tools 10mm Box wrench NOTE There is a strong magnetic field around the rotor U...

Page 28: ...3 19 Remove the flywheel Remove the flywheel M8 x 20 Bolt and washer 1pce NOTE Use a Flywheel puller Available on market for the taper Tools 12mm Box wrench Flywheel puller Available on market Flywhe...

Page 29: ...der baffle M8 x 16mm Flange bolt 3pcs M6 x 12mm Flange bolt 1pce Tools 10mm Box wrench 12mm Box wrench Cylinder baffle 5 3 22 Remove the ignition coil Remove the ignition coil M6 x 14mm Flange bolt 1p...

Page 30: ...t 1pce Ignition coil tightening torque Tightening torque 7 0 9 0 N m 70 90 kgf cm 5 2 6 6 ft lbs Tightening torque 7 0 9 0 N m 70 90 kgf cm 5 2 6 6 ft lbs Tightening torque 7 0 9 0 N m 70 90 kgf cm 5...

Page 31: ...el Install the flywheel M8 x 25 Bolt and washer 1pce 8 5D x 28D x 3 2T Washer 1pce NOTE Wipe off any oil from the tapered shaft and hole before assembling Tightening torque 19 0 21 0 N m 190 210 kgf c...

Page 32: ...recoil guide into the blower housing securely Flywheel Recoil guide Grommet Pulsar coil Pulsar coil harness Tightening torque 3 0 5 0 N m 30 50 kgf cm 2 2 3 7 ft lbs Place the pulsar coil wires along...

Page 33: ...a finger NOTE Avoid damaging the magnet of the rotor Rear cover Stator Rear cover 5 4 10 Rear cover stator Install the rear cover of the generator and stator into the rotor Install the rear cover to...

Page 34: ...leaner base plate M6 x 18mm Flange bolt 1pce Air cleaner base plate Carburetor Air cleaner NOTE Please do not forget to install the gasket 5 4 11 Base Inverter Install the base inverter into the engin...

Page 35: ...Connect the fuel pipes from the fuel pump to the crankcase and carburetor and fasten with a hose clamp Fuel pipe Carburetor side Fuel pipe Crank case side NOTE Assemble with care Avoid mis connection...

Page 36: ...pipe with the hose clamp while the fuel cock is closed M6 x 12mm Flange bolt 1pce M6 Nut 1pce Fuel cock bracket Base surface Mounting angle Fuel tank 5 4 18 Fuel tank Attach the fuel tank and the fue...

Page 37: ...e mount together M6 x 18mm Flange bolt 4pcs 5 4 22 Recoil starter and guide Install the guide of the starter hundle Install the guide and starter hundle after they are pushed through the mounting hole...

Page 38: ...ight Attach the side panel left and right to the case body M6 x 16 5mm Bolt 2pcs Side Panel This is the end of assembly procedures 5 4 23 Choke wire and rolling wire Install the choke wire into the ch...

Page 39: ...ssembly procedures 1 Unhook the spring 1 Hold the starter handle and pull out the starter rope 2 Pull out all of the rope and align the rope guide and the knot of the rope inside the reel 3 Be sure to...

Page 40: ...ring pliers 2 Beginning at the top remove the retaining ring friction plate and ratchet Disassembly is completed 3 Remove the reel 1 Move the reel to left and right at a 1 4 turns several times until...

Page 41: ...grooves Friction spring Retaining ring C Friction plate Caution Please wear protective goggles before starting assembly 2 Assembly procedure 1 Assemble the reel into the case 1 Install the ratchet and...

Page 42: ...the rope guide and the rope hole of the reel and pull 20cm out from the reel 3 Tight the end of the rope 5 Keep pressure on the spring 1 Feed the rope the length of one rotation of the reel from the...

Page 43: ...times controlling reel rotation b When the starter rope does not return smoothly or the starter handle is hangs down loosely please add grease or mobile oil in the rotating and friction parts If it s...

Page 44: ...ngers so that it isn t released from the groove Please wear gloves b Hook the inside hook of the spring to the claw of the starter case while turning Please refer to assembly procedures Reel Spiral sp...

Page 45: ...between Abnormal Change the generator Resistance value of the generating main body for reference AC230V 240V Red Blue 4 2 Blue White 4 2 White Red 4 2 AC120V 1 2 1 2 1 2 Unit Surrounding temperature...

Page 46: ...n of electronic throttle part OK Runs Pull the recoil lightly with the carburetor throttle fully opened Full throttle direction Towards the opposite direction against the air cleaner in front Dirty or...

Page 47: ...Corrosion Remove the spark plug and check the electrode Wet Dry Attach the plug to the plug cap and check for sparks by grounding the electrode Sparks No spark Adjustment Check the valve clearance of...

Page 48: ...u Brn Org Grn Blu Pur R Y R W Brn W Brown White Brn W Grn Green Grn W Green White Org Orange Org DC curcuit breaker Engine switch R W Brn Auto power save switch Gry Gray Gry R Red W White Y Yellow Grn...

Page 49: ...g Grn Blu Pur R Y R W Brn W Brown White Brn W Grn Green Grn W Green White Org Orange Org DC curcuit breaker Engine switch R W Brn AC receptacle 240V Auto power save switch Gry Gray Gry R Red W White Y...

Page 50: ...Grn Blu Pur R Y R W Brn W Brown White Brn W Grn Green Grn W Green White Org Orange Org DC curcuit breaker Engine switch R W Brn Auto power save switch Gry Gray Gry R Red W White Y Yellow Grn Y Green Y...

Page 51: ...More user manuals on ManualsBase com...

Page 52: ...PRINTED IN THE USA Copyright 2004 Robin America Inc 940 Lively Blvd Wood Dale IL 60191 Phone 630 350 8200 Fax 630 350 8212 e mail sales robinamerica com www robinamerica com...

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