Sturtevant Richmont Programmable Torque Verifier FM II, Owner'S Manual

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Sturtevant Richmont Programmable Torque Verifier FM II Owner'S Manual Download Page 2

Thank you for choosing

S/R

for your assembly solution!

The Programmable Torque Verifier FM - Generation II is simple to operate once you
have become familiar with it. We encourage you to read this manual carefully and use it
when setting up and operating your new unit.

Should you need any additional support, please contact us via e-mail, phone, or fax, or
visit our website: www.srtorque.com.

We encourage you to use our website; the technical support it offers is expanded every
week or two, and is always available. If you have suggestions or recommendations for
additional improvements to it, we would be very happy to hear them!

Thanks Again!

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Summary of Contents for Programmable Torque Verifier FM II

Page 1: ...Verifier FM Generation II Owner s Manual Sturtevant Richmont Div Ryeson Corporation 3203 N Wolf Road Franklin Park IL 60131 Phones 847 455 8677 800 877 1347 Fax 847 455 0347 URL www srtorque com E ma...

Page 2: ...e it when setting up and operating your new unit Should you need any additional support please contact us via e mail phone or fax or visit our website www srtorque com We encourage you to use our webs...

Page 3: ...s 31 Chapter 7 PLC Communications 33 Chapter 8 Frequently Asked Questions 35 Additional Information Additional information and updated information on S R products is made available through our website...

Page 4: ...Page 2...

Page 5: ...rews 4 4 Faceplate 5 Key Lock 6 Beeper 7 Run LED 8 Setup LED 9 P Set LED 10 LED Panel 11 Accept LED 12 Reject LED 13 Suspend LED 14 Down Keyswitch 15 Up Keyswitch 16 Set LED 17 Mode LED 18 Suspend LED...

Page 6: ...Page 4 Photograph 2 Photograph 3...

Page 7: ...5 Key Lock The key lock provides or denies access to programming functions via the keyswitches Programming can only be performed when access is permitted 6 Beeper The beeper provides audible signals p...

Page 8: ...ring programming of the PTV FM 16 Set Keyswitch The set keyswitch is used in conjunction with other keyswitches during programming to lock in or set certain values during programming of the unit 17 Mo...

Page 9: ...e power switch controls power to the PTV FM 25 Power Entry Module PEM The PEM is new to the Generation II PTV FM It serves as the connection point for the power cord provides the ability to select 120...

Page 10: ...II PTV FM Units First Generation Generation II Attached Power Cord Separate Power Cord No Power Entry Module Power Entry Module on right side of unit No Parameter Select Switch Parameter Select Switc...

Page 11: ...y and every clicker type torque wrench can be operated in essentially three ways It can be clicked too quickly or jerked This can result in either undertorquing because the torque was not transmitted...

Page 12: ...d pulling past the click are directly related to time The PTV Switch Wrench System uses this linkage to obtain control of the process Diagram 1 shows a chart with three elements The X axis is time and...

Page 13: ...easure of time for the signal from the wrench starts at the left and continues until pressure on the wrench is released and it resets ending the click Since the wrench was jerked it did not spend suff...

Page 14: ...on the joint 3 The maximum and minimum duration of a click is programmed into the PTV FM 4 The FM Switch Wrench is used to tighten a fastener As soon as the wrench clicks an FM radio signal is sent to...

Page 15: ...be used and the number of fasteners in the batch Time Between Clicks and Time Between Batches are additional optional elements The Generation II can store up to four parameters At any given time only...

Page 16: ...e FM Switch Wrench to tighten the first fastener to specification as shown to right Since the wrench was used properly the PTV displays the green Accept LED and the count advances to 1 on the LED Pane...

Page 17: ...ch Accept signal is sent to the PLC port If a connected PLC is programmed to advance the line upon completion of the operation the signal from the PTV can trigger the advance This removes the necessit...

Page 18: ...s 1 The assembly moves into the assembly station The operator picks up Switch Wrench 1 and torques the first nut properly The operator receives a green Accept LED and the count on the LED Panel advanc...

Page 19: ...o the PLC Connector to signal completion of the assembly to the PLC In this second example the operator changed the parameter in use by rotating the Parameter Select Switch The PLC had been programmed...

Page 20: ...Page 18...

Page 21: ...lectric power outlet D The installation be within 20 feet 6 meters of any PLC controller to be used with the PTV FM E The PTV FM be installed at no more than shoulder height Access to the exterior of...

Page 22: ...it via the four mounting holes at the extreme left and right of the case flange on the rear of the unit 8 Check the On Off Switch and insure it is in the Off position 9 Connect the Power Cable to the...

Page 23: ...sideways out of the holder Remove the card from the holder by sliding it gently out of its channel in the holder G Turn the Voltage Selector Indicator over so the 240V is upright and the 110V is upsi...

Page 24: ...ctor Holder D Gently pry the holder out to release it E Once the holder is released slide the holder completely out of the PEM F The 1 Ampere 250 Volt fuse is in the Fuse Holder directly above the Vol...

Page 25: ...f the parameter is displayed the SET keyswitch is used to enter and exit the submenu that programs the element except for those that exit automatically upon com pletion 5 The UP and DOWN keyswitches a...

Page 26: ...tering the production program Programming Steps 1 Assure PTV FM is plugged into the appropriate power source 2 Move the Power Switch to the On position The LED Display will show the following in seque...

Page 27: ...e unit will require before accepting another signal 13 Press the SET keyswitch to begin programming the TBC Again the LED Display will display 0000 with the leftmost zero the active one the active dig...

Page 28: ...the one desired is displayed then press the SET keyswitch to lock in the selection Press the Up keyswitch to move to the next element of the parameter 19 The LED Display will change to read RELAYS Pr...

Page 29: ...e wrench must be immediately available and ready to be clicked Press the SET keyswitch to begin the process The LED Display will then scroll the channel on which it is set followed by the instruction...

Page 30: ...not necessary to program every element to change one element of a parameter after the first setup Simply enter the PROG programming then use the UP keyswitch to move to the element to be changed Use...

Page 31: ...it FM Switch Wrench cycled too quickly jerked results in Red Reject LED lit One long beep TMIN on the LED Display FM Switch Wrench cycled too long pulled past the click results in Red Reject LED lit O...

Page 32: ...e total number of batches for that parameter will be scrolled across the LED Display Example BATCH TOTAL A 6 Press the MODE keyswitch a third time and the current signal strength will be appear on the...

Page 33: ...by each wrench was covered in Step 24 of the procedure for programming the Generation II This must be performed every time a wrench transmitter is added to the system or replaced on a current wrench T...

Page 34: ...s next to the edge of the circuit board pair 3 is the clos est to the center of the board When FM Switch Wrenches are shipped from the factory all three Jumpers are installed setting the transmitter f...

Page 35: ...matic diagram below shows the proper use of each pin and the code for it Each of the pin receptacles in the connector is marked with a raised letter to facilitate proper wiring Notes 1 All Relay signa...

Page 36: ...Page 34...

Page 37: ...ansmitter See Step 24 on the Manual Learn element of the parameter in the programming procedure to find out how to do this Can the PLC output be used to control other processes The PLC itself not the...

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