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Stuart Turner Monsoon Extra S1.4 bar, Installation, Operation & Maintenance Instructions Manual

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Stuart Turner Monsoon Extra S1.4 bar Installation, Operation & Maintenance Instructions Manual Download Page 1

Installation, Operation & Maintenance 
Instructions

Please leave this instruction booklet with the owner as it contains 
important guarantee, maintenance and safety information

Read this manual carefully before commencing installation.

This manual covers the following products:

CE compliant product

Monsoon Extra S1.4 bar

Pt. No. 46387

FOR POSITIVE HEAD APPLICATIONS ONLY

Summary of Contents for Monsoon Extra S1.4 bar

Page 1: ...oklet with the owner as it contains important guarantee maintenance and safety information Read this manual carefully before commencing installation This manual covers the following products CE compliant product Monsoon Extra S1 4 bar Pt No 46387 FOR POSITIVE HEAD APPLICATIONS ONLY ...

Page 2: ...above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children shall not play with the appliance Cleaning and user maintenance shall not be made by children without supervision Children should be supervised to ensu...

Page 3: ...28 mm copper outlet pipework discharge Short 28 mm copper pipe tails to connect between isolating valve and flexible pipes 28 mm isolating valve non restrictive and fittings not supplied to allow easy pump service 28 mm G 1 connector not supplied must be fitted 28 mm flexible pipes These hoses are fitted with G 1 female connector suitable for connection to a G 1 1 BSP adaptor or fitting A D C B E ...

Page 4: ...o inlet and outlet branches of pump 1 18 Flux Solder joints must be completed and flux residues removed prior to pump installation flux damage will void any warranty 1 19 Pipework design Care should be taken in the design of pipework runs to minimize the risk of air locks e g use drawn bends rather than 90o bends 1 20 DO NOT introduce solder flux to flexible hoses pumps or pump parts manufactured ...

Page 5: ...imum performance pipework use 28 mm dia 22 mm can be used but will result in reduced pump performance Pipework should only reduce to 15 mm when entering terminal fitting 2 19 Static outlet pressure The static outlet head Figs 2 3 must also be within the maximum requirement of 14 metres for S1 4 2 20 Noise The anti vibration mounting feet and flexible hoses which are supplied as standard and a prec...

Page 6: ...t a slightly lower level 25 mm minimum than the feed pipe to the hot water cylinder Do not connect to the mains Outlet head must be below bottom of cold water tank and able to pass a minimum of 1 l min of gravity flow Fig 2 Static inlet pressure 10 metres max 1 metre min Fig 3 Outlet head must be below bottom of cold water tank and able to pass a minimum of 1 l min of gravity flow Static inlet pre...

Page 7: ...connect to the mains 2 LOCATION HOT WATER INSTALLATION Fig 4 Static inlet pressure 10 metres max 1 metre min preferred area Outlet head must be below bottom of cold water tank and able to pass a minimum of 1 l min of gravity flow Fig 5 Off expansion pipe with rising 28 mm offset reducing to 28 mm pipework to pump and expansion pipe Factory installed secondary tapping with 28 mm pipework to pump ...

Page 8: ...en fit a U bend or downward loop in the supply pipe to the pump of 350 mm depth before rising to the pump should ensure the cylinder vents its air up the expansion pipe not up the pump feed Fig 6 3 PUMP CONNECTIONS 3 11 Hose to pump These pumps have G 1 threaded connections to accept the hoses supplied The hose end is made water tight with a sealing washer on assembly nip tight to 4 5 Nm for water...

Page 9: ...earthing Certain installations may require additional earthing arrangements such as equipotential bonding Reference should be made to the relevant regulations concerning this subject to ensure compliance 4 19 Connections The pump must be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord via a double pole switched fused spur off the ring main and NOT...

Page 10: ...mble to the same pattern For information on cable connection consult the wiring diagram and cable gland fitting instructions 4 24 Cable Gland Fitting Instructions To enable correct assembly of the cable gland the O ring Fig 9 item 1 must be placed over the cable before the clamping insert Fig 9 item 2 can be tightened Note Cable diameter range 6 5 mm to 9 5 mm 4 25 Supply Cord Extension The pumps ...

Page 11: ...G SYSTEM FLUSHING PRIMING STARTING 5 11 System Flushing The pipework system should be flushed out prior to the pump being connected to ensure any contaminants chemical residues and foreign bodies are removed from elsewhere in the system 5 12 Water Supply Always ensure that water storage capacity is adequate to meet the demand Ensure the pump chamber is full of water before starting the pump Failur...

Page 12: ...n on water supplies connect power supply and test 6 13 Water scale As water is heated scale deposits are released in areas of hard water scale can cause the mechanical seal to stick if left without use for long periods The pump must be run for at least 5 minutes every four weeks to exercise all working parts Run on cool water See Section 7 Technical Specification for note on water temperature This...

Page 13: ... Silicon Carbide Anti vibration feet Inlet strainer s Flexible hoses 2 Dry run protection Performance Maximum head closed valve 1 4 bar Performance 45 l min 1 2 bar Performance 90 l min 0 7 bar Maximum flow 120 l min Maximum static inlet pressure 10 metres Maximum working pressure 500 kPa 5 bar Maximum ambient air temperature 40 o C Min Max water temperature Min 4 o C Max 65 o C Flow switch sensit...

Page 14: ...er feed Vent hot water pump of air Check cold feed to hot water cylinder Check water level in cold water tank and that all stopcocks and isolating valves are open Heating source not operating Check boiler is switched on Check cylinder thermostat Check immersion heater Check cylinder contains hot water All hot water has been used Check tank volume is adequate Faulty thermostatic mixer valve Consult...

Page 15: ...ible effect on the value or operation of the pump Reasonable evidence must be supplied that the product has been purchased within the guarantee term prior to the date of claim such as proof of purchase or the pump serial number This guarantee is in addition to your statutory rights as a consumer If you are in any doubt as to these rights please contact your local Trading Standards Department In th...

Page 16: ...ling you to achieve Approved Installer status and opening the door to a range of additional benefits Contact approvedinstaller stuart turner co uk for further details DECLARATION OF CONFORMITY 2006 42 EC BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN 809 2006 95 EC BS EN 60335 1 BS EN 60335 2 41 2004 108 EC BS EN 55014 1 BS EN 55014 2 BS EN 55022 BS EN 61000 3 2 BS EN 61000 3 3 BS EN 61000 4 2 BS EN 61...

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