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4                                                         Operating Instructions: DTP08(-Ex)

 

Servicing and repairs 

All unit parts and consumables are available from STS. The unit must be fitted with 
original STS parts and consumables unless otherwise stated. Any deviation from non-
original parts and consumables may result in injury to personnel or damage to the unit 
and will invalidate the warranty. The operator must never disable, remove or adjust 
safety mechanisms or switches. The unit should only be serviced and repaired by a 
competent individual as selected by the company the equipment is intended for use 
with. 
 

Safety devices and warning decals 

Safety devices, warning decals and warning instructions in the operating instructions 
and on the unit must be strictly observed. 
 

Travel routes and operational areas 

Only use lanes and routes specifically designated for unit traffic. Unauthorised third 
parties must stay away from operational areas. The unit must only be operated in 
operational areas with sufficient lighting to avoid damage or injury to personnel, the unit 
or property. Additional equipment is necessary to operate the unit in areas of insufficient 
lighting. 
 

Hazardous area of the unit 

The hazardous area is defined as the area in which a person is at risk due to the unit itself 
or movement of the unit and/or load. This also includes areas which can be reached by 
falling loads. The operator must: 

 

Instruct unauthorised personnel to leave the hazardous area. 

 

Give a warning signal with plenty of time for personnel to leave. 

 

Stop all operations if unauthorised personnel are within or enter the hazardous 
area. 

 

Travel conduct 

The operator must adapt the travel speed to local conditions. The unit must be driven at 
slow speed when negotiating bends or narrow passageways, when passing through 
swing doors and at blind spots. Abrupt stopping (except in emergencies), rapid U turns 
and overtaking at dangerous or blind spots are not permitted. When not in use, the 
equipment should be parked in a safe location with the brakes engaged. 

 

Travel visibility 

The operator must look in the direction of travel and must always have a clear view of 
the route ahead. When transporting loads that affect visibility, a second person must 
safely assist the operator to observe the travel route.  
 

Type of loads 

The operator must make sure that the load is in a satisfactory condition. Loads must 
always be positioned safely and carefully. Use suitable precautions to prevent parts of 
the load and/or their contents from falling or spilling. 
 

Cleaning 

Cleaning of the unit depends on the environment that the unit is used in. It is 
recommended that the unit be cleaned daily if the unit comes into contact with 
aggressive substances such as chemicals, fertilizers, salt, etc. It is recommended to use 
detergent and a damp cloth to clean the body of the unit. Do not use flammable liquids 
to clean the unit. Do not clean the unit with pressurised water. If the unit is rated for ATEX 
environments, the unit must be kept clean and dust free. 
 

 

 

Summary of Contents for DTP04

Page 1: ...structions DTP08 Ex COUNTERBALANCE DEPALLETISER Bespoke Handling Equipment Ltd Leedstown Hayle Cornwall United Kindgom TR27 6DS E mail sales sts trolleys co uk Tel 44 0 1736 851050 Website www sts tro...

Page 2: ...Initial Setup and Connecting to Drums 9 Removing Drums from Pallet 10 Universal Drum Catch Variations 11 Top Hook Forward Reach Configuration Table 11 Section IV Unit Maintenance Troubleshooting and...

Page 3: ...stand or ride on the unit Loads must be undamaged Do not negotiate inclines unless otherwise stated Do not stand underneath a raised load or within the confines of the unit during operation The load...

Page 4: ...uipment which affects or enhances the performance of the unit requires written permission of the manufacturer Local authority approval may also need to be obtained Local authority approval does not ho...

Page 5: ...ersonnel to leave the hazardous area Give a warning signal with plenty of time for personnel to leave Stop all operations if unauthorised personnel are within or enter the hazardous area Travel conduc...

Page 6: ...ins can cause accidents Lift chains are safety critical parts They must not contain any serious contamination Lift chains and pivot pins must always be clean Never clean chains with high pressure stea...

Page 7: ...a level surface to prevent it from moving accidently Always use a jack with sufficient capacity The unit should only be handled by qualified personnel who are trained in using lifting slings and tools...

Page 8: ...ns DTP08 Ex Unit Overview No Function 1 Steering 2 Rack 3 Drum Catch 4 Real Wheel with Brake x2 5 Front Wheel x2 6 Thrust Pad 7 Lowering Valve 9 Polycarbonate Guard 1 2 3 4 5 6 7 8 LIFTING POINTS Note...

Page 9: ...d ram which is operated from the rear of the unit to keep operator s limbs away from dangerous machinery movement THE SAFE WORKING LOAD OF THIS UNIT IS STATED ON THE UNIT TEST PLATE THIS UNIT IS DESIG...

Page 10: ...found in the workplace Ensure the rack is lowered fully so that all the vertical lift stroke is available this is done by turning the lowering lever anticlockwise WARNING DO NOT ROTATE THE LOWERING L...

Page 11: ...ired height Remove drum from the pallet by slowly pulling the depalletiser away using the steering handle at the rear of the unit To place the drum down simply turn the lowering lever anticlockwise Th...

Page 12: ...The top hook must always be placed in the shortest possible position By removing the top pin the top hook can be turned over so that the sticker is upside down This gives the top hook a further 5mm of...

Page 13: ...erformed by qualified personnel Weekly Annually Brakes and Toggle Test brakes and adjust if applicable necessary Check side shift toggle grips cross beam DTP04 only Chassis and Superstructure Inspect...

Page 14: ...cifically to the fault the following information is essential Unit serial number Description of error Unit product name Current location Company Fault Reason Action Unit does not lift Unit overloaded...

Page 15: ...as follows Remove the old guard On the new polycarbonate guard peel back the protective film along all long edges Slide the new polycarbonate guard into one side of the guarding frame The recommended...

Page 16: ...il to the line or to the middle of the sight glass Operate all unit functions to their full extents Return unit head to its lowest position and recheck the oil level top up if required Touch Up Paint...

Page 17: ...removing the front castor for DTP08 models as well as the wheel the unit will need to be jacked up high enough to allow the castor to be removed from underneath the lifter body When low level legs are...

Page 18: ...0 Designation Description Dimension mm Dimension mm A Maximum Width 700 700 B Maximum Unit Length 1233 1465 C Turning Radius 1118 1350 D Maximum Height 1470 1910 1470 1910 E Distance Under 205L Drum 3...

Page 19: ...decommissioning or disposal of the unit must be performed in accordance with the regulations of the country of use In particular regulations governing the disposal of batteries fuels and electronic a...

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