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Stryker Surgistool 0830, Maintenance Manual, Page: 34 / 40

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Stryker Surgistool 0830 Maintenance Manual Download Page 34

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0830-009-002 Rev AB.0

Summary of Contents for Surgistool 0830

Page 1: ...S Su ur rg giis st to oo oll M Ma aiin nt te en na an nc ce e M Ma an nu ua all 0830 EN 0830 009 002 Rev AB 0 2021 11 ...

Page 2: ......

Page 3: ...ly 12 Base assembly Euro 0830 191 100 14 Round seat base assembly 16 Round seat base assembly Euro 17 Obround seat base assembly 18 Obround seat base assembly Euro 19 Motorcycle seat base assembly 20 Motorcycle seat base assembly Euro 21 Round obround seat bracket assembly 0830 020 100 0830 030 100 0830 091 100 0830 091 110 22 Motorcycle seat bracket assembly 0830 201 100 0830 291 010 25 Jack and ...

Page 4: ...ed may result in minor or moderate injury to the user or patient or damage to the product or other property This includes special care necessary for the safe and effective use of the device and the care necessary to avoid damage to a device that may occur as a result of use or misuse N No ot te e Provides special information to make maintenance easier or important instructions clearer S Su um mm m...

Page 5: ... oo oll has a 10 year expected service life under normal use conditions and with appropriate periodic maintenance C Co on nt ta ac ct t iin nf fo or rm ma at tiio on n Contact Stryker Customer Service or Technical Support at 1 800 327 0770 Stryker Medical 3800 E Centre Avenue Portage MI 49002 USA To view your operations or maintenance manual online see https techweb stryker com Have the serial num...

Page 6: ... te e Clean and disinfect the product before inspection Inspect the following items All fasteners are secure Brake pedal locks and unlocks Casters lock when the brake pedal is applied Casters secure and swivel Wrist rests swivel raise and lower All adjustment knobs are intact and can be tightened and released No rips or cracks in seat backrest or wrist rest covers No leaks at hydraulic connections...

Page 7: ...c ct tiio on n Jack will not raise to full height Add hydraulic fluid Checking the hydraulic fluid level page 9 Jack will not hold in raised position Close the needle valve all the way If the jack holds replace the valve Hydraulic valve replacement page 10 If the jack does not hold replace the jack Jack assembly replacement page 6 Jack will not pump up Remove excess air vacuum in the system Remove...

Page 8: ...e hood I to the base weldment J 5 Using needle nose pliers remove the cotter pin K that secures the pump link L to the pump piston 6 Using a pump spring compression tool 1210 001 003 press down on the jack spring guide N and jack spring O N No ot te e Make sure that you apply enough pressure on the jack spring retainer and jack spring so the pump piston does not come out of the jack base 7 Using a...

Page 9: ...er 5 32 hex wrench 7 16 combination wrench Needle nose pliers P Pr ro oc ce ed du ur re e 1 Using a 7 16 combination wrench and a 5 32 hex wrench remove the four nuts A that secure the seat bracket weldment B Figure 1 Remove the seat base assembly 2 Using needle nose pliers remove the cotter pin C that secures the mounting plate weldment D to the jack shaft Figure 2 Remove the mounting plate weldm...

Page 10: ...op jam nut A on the brake foot assembly Figure 3 2 Using your fingers turn the brake shaft assembly B N No ot te e Turn the brake shaft assembly clockwise to loosen the brake tension Turn the brake shaft assembly counterclockwise to tighten the brake tension 3 When you achieve the desired tension use a 1 2 combination wrench to tighten the top jam nut 4 Verify proper operation before you return th...

Page 11: ...nt B Figure 1 Remove the seat base assembly 2 Using needle nose pliers remove the cotter pin C that secures the mounting plate weldment D to the jack shaft Figure 2 Remove the mounting plate weldment N No ot te e Use caution when you remove the mounting plate weldment there is grease on the support shaft 3 Using a small flat screwdriver remove the three protective caps E from the base hood screws ...

Page 12: ... is grease on the support shaft 3 Using a small flat screwdriver remove the three protective caps E from the base hood screws F 4 Using a 7 16 combination wrench and a 5 32 hex wrench remove the three base hood screws F washers G M and nuts H that secure the hood I to the base weldment J 5 Turn the butterfly valve A clockwise to close off the needle valve Figure 4 6 Using a small flat screwdriver ...

Page 13: ... tiit ty y A 0830 010 015 Mounting block 1 B 0830 010 014 Actuator shaft 1 C 0830 010 011 Pedal assembly 1 D 0830 010 013 Lever arm 1 E 0716 001 275 Brake pedal 1 F 0025 106 000 Rivet semi tubular 1 G 0025 113 000 Rivet semi tubular 1 H 0026 215 000 Dowel pin 2 J 0038 279 000 Compression spring 1 K 0011 288 000 Flat washer 1 0830 009 002 Rev AB 0 11 EN ...

Page 14: ...erence only I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 010 040 Base weldment 1 B 0830 010 070 Jack and control assembly 1 C 0830 010 050 S Su ur rg giis st to oo oll II hood 1 D 0830 010 051 Bellows 1 EN 12 0830 009 002 Rev AB 0 ...

Page 15: ...Hex jam nut 1 AH 0830 010 010 Brake assembly 1 AJ 0004 020 000 1 4 20 socket head cap screw 4 AL 0763 020 021 Hose sleeve 3 AM 0011 063 000 Flat washer 11 AN 0016 028 000 Fiberlock hex nut 7 AP 0830 010 020 Release pedal assembly 1 AR 0830 010 024 Release spring 1 AS 0004 085 000 10 32 socket head cap screw 2 AT 0012 005 000 Lock washer 2 AW 0011 302 000 Plain washer 2 AY 0038 015 000 Adjustable c...

Page 16: ...m mb blly y E Eu ur ro o 0 08 83 30 0 1 19 91 1 1 10 00 0 Rev E Reference only E F D C BE BF BH H F L K M J BA BB BC BD AZ B AT AW AS AR AB P T A N S W Z Y AF BR AJ AM AL AA AD R AN AP AH AY BJ BL BK EN 14 0830 009 002 Rev AB 0 ...

Page 17: ... 003 000 Flat washer 1 AB 0004 021 000 Flat washer 1 AD 0015 012 000 Nut 1 AF 0015 061 000 Hex jam nut 1 AH 0830 010 010 Brake assembly 1 AJ 0004 020 000 Socket head cap screw 4 AL 0763 020 021 Hose sleeve 3 AM 0011 063 000 Flat washer 11 AN 0016 028 000 Nylock nut 7 AP 0830 010 020 Release pedal assembly 1 AR 0830 010 024 Release spring 1 AS 0004 085 000 Socket head cap screw 2 AT 0012 005 000 Lo...

Page 18: ...te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 020 100 Round seat bracket assembly 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 010 100 Hydraulic base assembly 1 F 0830 090 004 Label spec 1 EN 16 0830 009 002 Rev AB 0 ...

Page 19: ... te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 091 100 Round seat bracket assembly Euro 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 191 100 Hhydraulic base assembly Euro 1 F 0830 090 004 Label spec 1 0830 009 002 Rev AB 0 17 EN ...

Page 20: ...t te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 030 100 Obround seat bracket assembly 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 010 100 Hydraulic base assembly 1 F 0830 090 004 Label spec 1 EN 18 0830 009 002 Rev AB 0 ...

Page 21: ... It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 091 110 Obround seat bracket assembly Euro 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 191 100 Hydraulic base assembly Euro 1 F 0830 090 004 Label spec 1 0830 009 002 Rev AB 0 19 EN ...

Page 22: ...I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 201 100 Motorcycle seat bracket assembly 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 010 100 Hydraulic base assembly 1 F 0830 090 004 Label spec 1 EN 20 0830 009 002 Rev AB 0 ...

Page 23: ... I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 291 010 Motorcycle seat bracket assembly Euro 1 B 0016 028 000 Fiberlock hex nut 4 C 0011 063 000 Flat washer 4 D 0004 193 000 Hex socket button head cap screw 4 E 0830 191 100 Hydraulic base assembly Euro 1 F 0830 090 004 Label spec 1 0830 009 002 Rev AB 0 21 EN ...

Page 24: ... Reference only S S J W D E H L M R W C D X D A L M K T F B B Seat bracket assembly round 0830 020 100 I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 020 030 Seat bracket weldment 1 B 0830 020 034 Backrest support bar 1 C 0830 020 035 Clamp weldment 1 D 0830 020 038 Wear strip 4 E 0830 020 028 Hinge female 1 F 0830 020 026 Hinge and pin male 1 H 0830 020 027 Flat head ...

Page 25: ... carriage bolt 1 in 1 J 0024 045 000 T handle female 1 K 0024 044 000 T handle male 1 L 0012 012 000 Lock washer 12 M 0004 161 000 Button head cap screw 12 N 0014 020 000 Flat washer nylon 1 P 0011 004 000 Flat washer 1 R 0830 020 025 Hinge spring 1 S 0830 030 010 Seat assembly obround 1 T 0830 020 020 Backrest assembly 1 W 0830 091 003 Label Euro lock unlock 1 X 0038 278 000 Compression spring 1 ...

Page 26: ...0 020 034 Backrest support bar 1 C 0830 020 035 Clamp weldment 1 D 0830 020 038 Wear strip 4 E 0830 020 028 Hinge female 1 F 0830 020 026 Hinge and pin male 1 H 0830 020 027 Flat head carriage bolt 1 in 1 J 0024 045 000 T handle female 1 K 0024 044 000 T handle male 1 L 0012 012 000 Lock washer 12 M 0004 161 000 Button head cap screw 12 N 0014 020 000 Flat washer nylon 1 P 0011 004 000 Flat washer...

Page 27: ...B 0830 020 034 Backrest support bar 1 C 0830 020 035 Clamp weldment 1 D 0830 020 038 Wear strip 4 E 0830 020 028 Female hinge 1 F 0830 020 026 Male hinge and pin 1 H 0830 020 027 Flat head carriage bolt 1 in 1 J 0024 045 000 T handle female 1 K 0024 044 000 T handle male 1 L 0012 012 000 Lock washer 10 M 0004 161 000 Button head cap screw 10 N 0014 020 000 Flat washer nylon 1 P 0011 004 000 Flat w...

Page 28: ...p weldment 1 D 0830 020 038 Wear strip 4 E 0830 020 028 Female hinge 1 F 0830 020 026 Male hinge and pin 1 H 0830 020 027 Flat head carriage bolt 1 in 1 J 0024 045 000 T handle female 1 K 0024 044 000 T handle male 1 L 0012 012 000 Lock washer 10 M 0004 161 000 Button head cap screw 10 N 0014 020 000 Flat washer nylon 1 P 0011 004 000 Flat washer 1 R 0830 020 025 Hinge spring 1 S 0763 201 029 Hard...

Page 29: ... only I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0048 013 000 Needle valve 1 B 0048 146 000 90 elbow valve 1 C 0390 002 147 L fitting 1 D 0763 020 023 Return line 1 E 0763 020 032 Manifold assembly 1 F 0830 010 060 Jack assembly 1 G 0830 010 071 Pressure line 1 0830 009 002 Rev AB 0 27 EN ...

Page 30: ...J Ja ac ck k a as ss se em mb blly y 0830 010 060 Rev C Reference only C D E F G H K L M N P R T U V W Y J A B AA AB AC AD EN 28 0830 009 002 Rev AB 0 ...

Page 31: ... 0390 001 244 Base gasket 1 K 0390 002 128 Packing 1 L 0390 002 135 Pump piston 1 M 0390 002 136 Pump cylinder 1 N 0390 002 137 Pump cap 1 P 0390 002 139 Retaining collar 2 R 0390 002 147 Elbow male 1 T 0715 001 331 Piston end 1 U 0715 001 340 Jack cap assembly 1 V 0830 010 061 Reservoir 1 W 0830 010 062 Actuator cylinder 1 Y 0830 010 063 Actuator 1 AA 0926 001 295 Jack base assembly 1 AB 0926 020...

Page 32: ...e N Nu um mb be er r Q Qu ua an nt tiit ty y A 0946 001 291 Jack base 1 B 0926 020 154 Seal 1 C 0926 020 153 Check valve 1 D 0926 020 156 Seal 1 E 0926 020 159 Valve plug 1 F 0926 020 157 Base plug 1 H 0926 020 155 Seal 1 J 0926 020 152 Check valve 1 K 0926 020 158 Reservoir plug 1 EN 30 0830 009 002 Rev AB 0 ...

Page 33: ... Rev B Reference only I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 010 031 Pump pedal weldment 1 B 0011 271 000 Washer 1 C 0715 001 126 Side control pedal pad 1 D 0946 001 155 Bumper 1 E 0002 018 000 Round head machine screw 1 0830 009 002 Rev AB 0 31 EN ...

Page 34: ...ev B Reference only C D E A B I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 010 021 Release pedal assembly 1 B 0011 271 000 Washer 1 C 0715 001 126 Side control pedal pad 1 D 0946 001 155 Bumper 1 E 0002 018 000 Round head machine screw 1 EN 32 0830 009 002 Rev AB 0 ...

Page 35: ...r 1 B 0830 020 035 Clamp weldment 1 C 0830 020 038 Wear strip 4 D 0830 020 028 Female hinge 1 E 0830 020 026 Male hinge and pin 1 F 0830 020 027 Flat head carriage bolt 1 in 1 H 0024 045 000 T handle female 1 J 0024 044 000 T handle male 1 K 0012 012 000 Lock washer 12 L 0004 161 000 Button head cap screw 12 M 0014 020 000 Nylon washer 1 N 0011 054 000 Flat washer 1 P 0830 020 025 Hinge spring 1 0...

Page 36: ...t te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y R 0830 020 020 Backrest assembly 1 S 0830 091 003 Label Euro lock unlock 1 T 0038 278 000 Compression spring 1 EN 34 0830 009 002 Rev AB 0 ...

Page 37: ...em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0830 040 030 Wrist rest pad assembly 2 B 0830 040 010 Wrist rest weldment 2 C 0004 193 000 Hex socket button head cap screw 12 D 0024 044 000 T handle male 4 F 0830 040 027 PD clamp bushing 2 H 0004 161 000 Button head cap screw 2 J 0830 040 024 Clamping bracket 1 K 0016 028 000 Nylock nut 2 L 0011 063 000 Flat washer 2 0830 009 002 Re...

Page 38: ...iit ty y A 0830 040 030 Wrist rest pad assembly 2 B 0830 040 010 Wrist rest weldment 2 C 0004 193 000 Hex socket button head cap screw 12 D 0024 044 000 T handle male 4 F 0830 040 027 PD clamp bushing 2 H 0004 161 000 Button head cap screw 2 J 0830 040 024 Clamping bracket 1 K 0016 028 000 Nylock nut 2 L 0011 063 000 Flat washer 2 M 0830 091 003 Label Euro lock unlock 2 N 0081 230 000 Flange beari...

Page 39: ...83 30 0 2 20 01 1 0 02 28 8 Rev Reference only 0830 010 100 I It te em m N Nu um mb be er r N Na am me e Q Qu ua an nt tiit ty y A 0004 161 000 Button head cap screw 4 B 0011 063 000 Flat washer 4 C 0016 028 000 Nylock nut 4 D 0830 021 013 Seat riser 1 0830 009 002 Rev AB 0 37 EN ...

Page 40: ...Stryker Medical 3800 E Centre Avenue Portage MI 49002 USA 0830 009 002 Rev AB 0 WCR AB 3 2021 11 ...

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