Struers Cooli System 1 Instruction Manual Download Page 1

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Cooli System

Instruction Manual

Original Instructions

Doc. no.: 15767025-02_A_en-us

Date of release: 2022.12.01

Summary of Contents for Cooli System 1

Page 1: ...Cooli System Instruction Manual Original Instructions Doc no 15767025 02_A_en us Date of release 2022 12 01...

Page 2: ...contents of this manual are the property of Struers ApS Reproduction of any part of this manual without the written permission of Struers ApS is not allowed All rights reserved Struers ApS 2022 12 01...

Page 3: ...2 Unpack the machine 11 4 3 Check the packing list 11 4 4 Cooling system configurations 12 4 5 Lift the machine 13 4 6 Power supply 16 4 6 1 Single phase supply 16 4 6 2 Connection to the machine 17 4...

Page 4: ...al 26 8 Troubleshooting 27 9 Technical data 28 9 1 Technical data 28 9 2 Control unit 29 9 3 Safety Circuit Categories Performance Level 30 9 4 Noise and vibration levels 30 9 5 Safety Related Parts o...

Page 5: ...ained personnel The device is designed to be used with Struers consumables specially designed for this purpose and this type of device A signal from the machine it supports is required for the cooling...

Page 6: ...ooling System also stops 2 3 Cooli System safety precautions 2 3 1 Read carefully before use 1 Ignoring this information and mishandling of the equipment can lead to severe bodily injuries and materia...

Page 7: ...Dismantling of any part of the equipment during service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc 2 4 Safety messages Struer...

Page 8: ...dismantle the machine or install additional components ELECTRICAL HAZARD Switch off the electrical power supply before installing electrical equipment The machine must be earthed grounded Make sure th...

Page 9: ...y Contact Struers Service We recommend that you keep all original packaging and fittings for future use 3 1 Transport Clean and dry the filter unit and tank Disconnect the unit from the electrical pow...

Page 10: ...on the case At the new location At the new location make sure that the facilities required are in place 4 Installation 4 1 Overview the cooling unit 50 l tank Front view A Recirculation pump B Magneti...

Page 11: ...for future use The equipment is delivered on a pallet and fastened with cable ties The control unit is packed separately 1 Remove the transport case 2 Remove the plastic wrapping 3 Lift off the filte...

Page 12: ...05766931 The pump is available in the following variants Small pump 05766116 05766123 05766216 05766122 05766124 Large pump 05766016 05766023 05766022 05766024 Large pump long 05765016 05765023 057650...

Page 13: ...66023 05766022 or 05766024 Cooli 1 control unit 05761116 XL filter bag 05766932 Option 5 50 l Tank 05766906 Small pump 05766116 05766123 05766216 05766122 or 05766124 Cooli 1 control unit 05761116 Con...

Page 14: ...unit with 50 l tank 32 kg 70 5 lbs Cooling unit 100 l tank 44 kg 97 lbs Cooling unit with 150 l tank 65 kg 143 lbs Lifting points and center of gravity 50 l tank Side view Front view 14 Cooli System...

Page 15: ...100 l tank Side view Front view 150 l tank Side view Front view Procedure To facilitate easy access for service technicians allow sufficient space around the machine 4 Installation Cooli System 15...

Page 16: ...e actual electrical power supply voltage corresponds to the voltage stated on the type plate of the machine Incorrect voltage can damage the electrical circuit Power socket The electrical power supply...

Page 17: ...r away from the connections Protection Rating IP44 place the cable box around the cable connections Note To prevent the cables from trailing on the ground and being damaged hang them by the hooks in t...

Page 18: ...ooling system after changing the filter tube make sure that the filter tube expands to its full length when it fills with water CAUTION If the filter tube is twisted or has folds stop the machine and...

Page 19: ...ilter 100 l tank A Control unit B Recirculation pump C Filter tray D Water level gauge E Magnetic filter 150 l tank A Control unit B Recirculation pump C Filter tray 5 2 The control unit Note The cont...

Page 20: ...ich you are using the cooling unit The 24 V CAN cable used is supplied with the control unit 5 3 The recirculation pump Mount the recirculation pump on the connection for the pump Adapter ring A small...

Page 21: ...nk 6 Operate the device 6 1 Filling the tank 1 Place a clean plastic liner in the tank 2 Make sure that the liner lies flat on the base of the tank so that it does not block the pump 3 The wheels of t...

Page 22: ...other signal is applied at the signal input connector 7 Maintenance and service Proper maintenance is required to achieve the maximum up time and operating lifetime of the machine Maintenance is impo...

Page 23: ...ger period of time Clean the machine and all accessories thoroughly 7 2 Daily Checking the cooling fluid Make sure that there is enough cooling fluid in the tank See the section Filling the tank 21 Fi...

Page 24: ...thermic reactions when favorable conditions are present This depends on whether a large amount of swarf is produced during cutting grinding on the same machine and on the metals being cut Examples The...

Page 25: ...nect the drain from the main machine to the cooling unit and place it in the collecting container 2 Empty the cooling unit by starting the equipment and stopping it when the tank is empty Remove the p...

Page 26: ...customers This range of services is called ServiceGuard The maintenance plans include equipment inspection replacement of wear parts adjustments calibration for optimal operation and a final function...

Page 27: ...flow in the water tank Remove the excess water in the water tank The cooling unit has stopped and cannot be restarted Blown fuses Replace the fuse or fuses with appropriate slow blow fuses A Fuses Pum...

Page 28: ...idth with extended handle 730 mm 28 7 740 mm 29 0 Depth 670 mm 26 4 Volume 100 l 26 4 gallons Weight 25 kg 55 1 lbs 150 l tank Height with pump and Cooli 1 740 mm 29 1 Width 830 mm 32 7 Depth 760 mm 2...

Page 29: ...A 3 4 A 3 6 A 1 4 A 1 74 A Electrical data Large pump large pump long 1 x 100 V 50 Hz 1 x 100 120 V 60 Hz 1 x 220 240 V 50 Hz 1 x 220 240 V 60 Hz Power consumption 550 W 550 W 550 W 550 W Current nom...

Page 30: ...ironment Surrounding temperature 4 40 C 41 104 F Humidity 10 85 RH non condensing 10 85 RH non condensing Storage Surrounding temperature 0 60 C 32 140 F Humidity 10 85 RH non condensing 10 85 RH non...

Page 31: ...ectromechanical electronic mechanical pneumatic etc Safety critical components must only be replaced by components with at least the same safety level Contact Struers Service Safety related part Manuf...

Page 32: ...ol box READY Pump NOT CONN OVER TEMP Red indicator HL3 L PE N Size Scale CAGE Code DWG NO Rev Sheet of telephone 45 44 600 800 Struers ApS 15763050 Monday February 17 2020 1 1 A2 Pederstrupvej 84 DK 2...

Page 33: ...Code DWG NO Rev Sheet of telephone 45 44 600 800 Struers ApS 15763100 Wednesday February 19 2020 2 2 A2 Pederstrupvej 84 DK 2750 Ballerup Denmark A Size Scale CAGE Code DWG NO Rev Sheet of telephone 4...

Page 34: ...ures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver i...

Page 35: ...be used with And shall not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with this regulation where appropriate Struers machinery a...

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