4400-Lb. Capacity Pallet Jack
OWNER’S MANUAL
4400-Lb. Capacity Pallet Jack
OWNER’S MANUAL
• Do not allow persons to operate or assemble the product until they have read this manual
and have developed a thorough understanding of how it works.
• Do not modify this pallet jack in any way. Unauthorized modification may impair the function
and/or safety and could affect the life of the product. There are specific applications for
which the product was designed.
• Use the right tool for the job. DO NOT attempt to force small equipment to do the work of
larger industrial equipment. There are certain applications for which this equipment was
designed. This product will be safer and do a better job at the capacity for which it was
intended. DO NOT use this equipment for a purpose for which it was not intended.
• Industrial or commercial applications must follow OSHA requirements.
WARNING:
WORK AREA SAFETY
• Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work
areas may put you dangerously close to cutting tools and rotating parts.
• Do not allow the product to come into contact with an electrical source. The tool is not
insulated and contact will cause electrical shock.
• Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
PERSONAL SAFETY
• Stay alert, watch what you are doing, and use common sense when operating the tool. Do
not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating the tool may result in serious personal injury.
• Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts. Air vents on the tool often cover moving parts and should be
avoided.
• Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant
safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a
dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust
collection systems, and hearing protection when appropriate. This applies to all persons in
the work area.
CAUTION:
PALLET JACK USE AND CARE
• Do not force the pallet jack. Products are safer and do a better job when used in the manner
for which they are designed. Plan your work, and use the correct product for the job.
• Check for damaged parts before each use. Carefully check that the product will operate
properly and perform its intended function. Replace damaged or worn parts immediately.
Never operate the product with a damaged part.
• Store the pallet jack when it is not in use. Store it in a dry, secure place out of the reach of
children. Inspect the tool for good working condition prior to storage and before re-use.
• Keep guards in place and in working order. Never operate the product without the guards in
place.
Specific Operation Warnings
WARNING:
• Do not exceed the rated load capacity.
• Be sure the load is secure and stable before moving.
• Do not operate a loaded pallet jack on ramps or inclines.
• Keep the load centered on the pallet jack.
• Wear steel-toed boots while operating the pallet jack.
• Check for damaged parts before operating. Do not operate a damaged or faulty pallet jack.
Do not attempt repairs unless you are trained or authorized to do so.
• Operate a pallet jack from a designated operating position. Keep hands, feet, and other body
parts clear from the lifting mechanism and under the forks of the pallet jack.
• Do not use the pallet jack to transport people or animals.
• Be sure the load is stable and secure before moving.
• Be sure to evenly distribute the load before moving.
• Be sure the length of the forks match the length of the pallet.
• Lower the forks to the lowest height when the pallet jack is not in use.
• For use on a hard, level surface. Do not use on a grade or angled surface.
• Do not use if the operator is not physically capable of safely operating with a full load.
• When lifting a pallet jack, the hydraulics may retract the wheels into the frame of the forks,
crushing fingers, feet, and other body parts.
• Do not place your hands on the side of the pallet jack while lifting. Always use the end of the
forks for lifting.
Assembly Instructions
WARNING:
Attaching the Handle to the Pump Unit
1. Remove 3 bolts (107N) from the handle brackets (D138N).
2. Set the handle (110N) on the bracket (D138N). Make sure the chain (102N) and the bolt (103N) go
through both the holes in the center of the bracket (D138N) and the shaft (D143N). See Fig. 1.
3. Insert the 3 bolts (107N) through the handle into the bracket (D138N) and tighten securely.
4. Raise the lever plate (D120N) and insert the bolt (103N) into the front slot keeping the nut
(104N) on the underside of the lever plate (D120N). See Fig. 2.
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Fig. 2
Fig.1
