TM
PROFESSIONAL LIFTING
& SERVICE EQUIPMENT
AIR PURGE
Sometimes during shipment and handling, air will get into the hydraulic system causing poor lifting performance. To purge any air
from the system, fully open the release valve by turning handle counter clockwise 1 1/2 to 2 turns. Then, while holding the saddle
down, operate the pump handle approximately 12 times. Release pressure on saddle and continue to pump while closing release
valve. Raise unloaded jack to maximum height and release. Jack will return to lowered position and will be ready for operation.
ASSEMBLING
Minor assembly of this unit is needed. Use the parts drawing as your guide to assembly. Lay all parts and assemblies
out in front of you before beginning. We recommend the following procedure:
1
. Attach right and left base supports (# 6), to the bottom of right and left legs ( # 8), using bolts, nuts and washers
supplied (#’s, 3,4,5)
2.
Carefully slide bed frame section down, into its fully lowered position between the left and right upright
channels.
3. Remove pump assembly (# 11) from inside of right leg and re-attach to outside of right leg, ensure hoses are free
and clear of any pinch points.
4. Tighten all applicable nuts, bolts, assemblies.
Caution:
Before disassembly, carefully slide bed frame section down, into its fully lowered position.
OPERATING
1. Support the press bed and pull out the two support pins (# 10) from the right and left legs completely. Adjust to
proper height. Reinsert the two support pins (# 10) COMPLETELY into the two nearest front/back holes in the left and
right legs.
Caution: Always visually check to make sure the Support Pins are reinserted all the way through the
front and back holes in each upright.
2. Place the two arbor plates (# 9) evenly and centered on the press table (# 7).
3. Place the workpiece to be pressed evenly and centered on the two arbor plates (# 9). If necessary, secure the
workpiece and the arbor plates to the press table (# 7).
4. Make sure the Oil Control Valve (# 10) is turned all the way clockwise.
5. Connect the compressed air supply hose to the supply line. Set the supply line air pressure to no more than 100
PSI maximum.
7. NOTE: The shop press features a fast pump (# 21) and a slow pump (# 16). The fast pump core allows the
pressure head to make contact with the workpiece quickly. Whenever possible, it is recommended that the slow pump
(# 16) be used.
8. To lower the pressure head to the workpiece, depress the air valve, or manually pump the slow or fast pump. Once
satisfied that the workpiece being pressed is centered and secure, continue pumping the slow pump until pressing
operation is complete.
CAUTION: VISUALLY CHECK THE PRESSURE GAUGE (# 17) SO AS TO NOT EXCEED
THE MANUFACTURER’S RECOMMENDED PRESSING CAPACITY ON THE WORKPIECE FOR WHICH YOU ARE
PRESSING.
9. To release pressure from the workpiece and retract the pressing head, turn the Oil Control Valve (# 10)
counterclockwise.
10. Disconnect air valve from air source.
11. Remove workpiece
Safety Message:
Projectile Hazard! Never stand directly in front of loaded press. Ensure that work-piece is center-
loaded and secure. Reduce risk of flying debris by carefully following all operating instruction. Know your press and the
hazards associated with its use. Keep hands and feet from bed area at all times.
1. Insert work-piece into bed frame, using every precaution necessary to ensure your safety and prevent property
damage. Position the work-piece in a manner which will not allow it to inadvertently fall from bed.
2. Locate and close release valve by turning it clockwise firmly, until tight.
3. Insert operating handle into handle sleeve and pump until ram nears work-piece.
4. Align ram and work-piece to ensure center-loading.
5. Apply load to work-piece by pumping handle.
Do not overload work-piece.
6. Remove load from work-piece by turning release valve counterclockwise.
Stabilize work-piece in a manner which
will not allow it to inadvertently fall from the bed once the load is removed.
7. Once ram has fully retracted, remove work-piece.
OPERATING INSTRUCTIONS - 135 35 Ton Shop Press
