Strong International XENON GLADIATOR II Instruction Manual Download Page 49

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XG3/047

51451

41-51325

41-51530

21-70029

01306

24369

24374

25035

41-51252

25034

FIGURE 9A

24372

Part No.

Description

01306

Screw, 6-32 x 5/16"

21-70029 Spring Washer

24369

Bell Crank

24372

Adapter Ring

24374

Iris

25034

Iris Clamp

25035

Link with Pins

41-51252 Screw, 8-32 x 5/8"

41-50325 Screw, 6-32 x 3/8"

41-51530 Shoulder Bolt

51451

Iris Control Handle

Summary of Contents for XENON GLADIATOR II

Page 1: ...STRONG INTERNATIONAL a division of Ballantyne of Omaha Inc 4350 McKinley Street Omaha Nebraska 68112 USA Tel 402 453 4444 Fax 402 453 7238 XENON GLADIATOR III Follow Spotlight Type 47061 Rev 3 98 ...

Page 2: ......

Page 3: ...ts control the horizontal vertical and focal movement of the bulb INSTRUMENTATION of the lamphouse includes a running time meter and a DC ammeter The running time meter indicates the number of hours the bulb has been in operation The ammeter displays the operating current of the lamp A push button switch located below the ammeter changes the meter reading to indicate the DC voltage at the arc THE ...

Page 4: ... WHEN TRANSPORTING THE SPOTLIGHT it is necessary to remove the xenon bulb and place it in its original shipping container to prevent breakage See the SAFETY PROCEDURES section following and permit only authorized personnel to handle the xenon bulb IF AT ANY TIME you have a suggestion or desire aid in securing anticipated results write directly to STRONG INTERNATIONAL 4350 McKinley Street Omaha Neb...

Page 5: ...n through the hole in the outer tube and one of the holes in the inner tube The leveling feet may be adjusted through an additional two inch range THE HORIZONTAL SWING and vertical tilt locking knobs are on the right hand operating side of the yoke assembly Tighten both of these locking devices securely before attempting to place the lamp house and lens system on the support yoke PLACE THE LAMPHOU...

Page 6: ... 3 E 4 F 5 G 6 I 7 J 8 M Grnd Lamphouse Cable Assembly Conduit Remote Auto Sustained 5 Amp Dry Contact by Installer XENON POWER SUPPLY MS Connector pre wired DC DC Ground Lug as req d for older units Grn SYSTEM MUST BE GROUNDED All wiring must conform to local codes shield lamphouse cable in conduit if required XG3 004 ...

Page 7: ...ower supply at the AC source before opening the lamphouse compartment 3 When possible encase the bulb in its protective cover when cleaning or servicing the lamphouse inte rior The bulb when outside the lamphouse must be encased in the cover 4 Clean the bulb after it has cooled to room temperature Do not touch the quartz envelope of the bulb fingerprints will burn in and create hot spots which may...

Page 8: ...h Place it on a hard surface and shatter the envelope with a sharp hammer blow DO NOT place an unshattered bulb in an ordinary refuse container 11 DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB HANDLING OR SERVICE Cathode Pin Cathode Anode Anode Pin Cathode End Cap Seal Seal Envelope Anode End Cap XG3 006 ...

Page 9: ...THE ANODE PIN into the rear support collet and contact clamp Rest the cathode end cap in the front bulb support yoke Seat the anode pin into the rear support collet as far as possible for correct focus travel Securely tighten the socket head clamping screw in the anode contact REST THE CATHODE END CAP in the V of the bulb yoke Insulate the cathode bulb lead using the length of silastic rubber tubi...

Page 10: ...nal operating current IN THE EVENT of a bulb warranty claim the bulb must be packaged in its original shipping container and returned with all required warranty forms completed Contact the dealer through whom the bulb was originally purchased for correct procedures and Return Authorizations IT IS A COMMON PRACTICE to replace the bulb at the expiration of its warranty period If a xenon bulb explode...

Page 11: ...ld more than one second release immediately upon lamp ignition Use of the emergency ignition switch indicates an abnormal condition see the TROUBLESHOOTING section following CHECK THE READING on the lamphouse ammeter Nominal current for the 3000 watt xenon bulb is 95 amperes DO NOT AT ANY TIME exceed 100 amperes Output current is adjusted at the power supply see power supply manual for instruction...

Page 12: ...r The shadow of the electrode black spot must be centered in the projected hole of the reflector shaded less dense dark area MOVE THE CONTROL SECTION around the two screws until the black spot is as round as possible to project It may be necessary to again turn the focus control to project a sharply defined black spot AFTER THE BLACK SPOT is as even around the outside as possible to project and ap...

Page 13: ... the LAMP switch to ON The lamp will ignite when a sustained dry contact is made between the automation leads 3 and 6 and extinguish when the contact is opened See the INSTALLATION DIAGRAM in the power supply manual The lamphouse blowers will operate until the xenon power supply is de energized allow for ten minutes bulb cooling BEFORE OPENING the lamphouse enclosure for servicing allow the blower...

Page 14: ...e is again moved to obtain larger spots THE MASKING SHUTTER chopper lever is the middle lever projecting through the top of the optical system housing The masking shutter blades are operated by this lever to shape the projected spot to a rectangle strip spot or dousing THE DISENGAGED POSITION of the masking shutter lever is to the extreme right toward operating side and varying degrees of masking ...

Page 15: ... TO REPLACE A FILTER HOLDER open the hinged top of the color disc housing and lift out the desired filter holder HIGH TEMPERATURE FILTERS RoscoLux or equivalent cut to nine inch diameter are required and are secured in the filter holders with paper fasteners NOTE WHEN PLACING COLOR FILTERS in the boomerang the less dense colors pink amber should be placed in the holders toward the rear of the boom...

Page 16: ... clean lint free cloth Observe all safety procedures when working with the exposed bulb THE INSIDE OF THE LAMPHOUSE and the blower squirrelcages should be cleaned peri odically depending on the dust conditions at each installation Keep the blower inlet and outlet grilles clean to permit free air flow Clean the actuator arms of the air flow switches to prevent dust build up THE LENS SYSTEM should b...

Page 17: ...XG3 015 ...

Page 18: ...se 1 5 A M1 40971 Elapsed Time Meter 60 Hz 71281 Elapsed Time Meter 50 Hz M2 40923 Ammeter 0 150 A PCB 40913 Igniter Printed Circuit Board Assembly R1 81247 Shunt 200 A 50 mV R2 71283 Resistor 90 9k Ohm Watt S1 80168 Door Interlock Switch S2 81275 LAMP Switch Rocker Type S3 81276 MODE Switch Rocker Type S4 39955 Air Flow Switch Intake Blower S5 40936 Air Flow Switch Exhaust S6 72275 VOLTAGE Switch...

Page 19: ...power supply energizing the 12 V DC coil and closing the contacts of K201 relay completing the AC circuit through the igniter to the T102 high voltage 10 kV transformer High voltage boost capacitor C107 is charged to a voltage sufficient to cause breakdown across the E101 spark gap Approximately 35 kV is supplied to the xenon bulb for ignition S101 is the igniter cover interlock switch and S102 is...

Page 20: ...00 pf 20 kV DC C108 39110 Capacitor 2400 pf 20 kV DC E101 39923 Spark Gap Assembly S101 80168 Cover Interlock Switch S102 80168 Emergency Ignite Switch T101 39937 High Voltage Transformer 39998 Case Coil Potted Assembly IGNITER ASSEMBLY SCHEMATIC XG3 018 ...

Page 21: ...01 39157 Resistor 1k Ohm 12 Watt R202 39158 Resistor 100k Ohm Watt Ref Desig Part No Description R203 39159 Resistor 200k Ohm Watt U201 72185 Timer IC Motorola MC11455P1 39164 IC Socket 6 Pin VR201 39211 Zener Diode 1N5377A 40913 VR201 81519 Zener Diode 1N5361 40984 VR202 39162 Zener Diode 1N4742 39145 PC Board less Components 40913 PCB Assembly Standard 40984 PCB Assembly Older Models using High ...

Page 22: ...non power supply manual A warm or aged xenon bulb might also require multiple strikes TROUBLE SHOOTING IF THE XENON BULB does not ignite observe the following operational sequences for assis tance in locating and isolating the trouble area WHEN THE FAN S and the indicator light on the power supply are on the circuit in the power supply is trouble free up to the terminal block in the power supply A...

Page 23: ...overload switches and protection circuits to prevent damage resulting from high or low input voltage Loss of DC open circuit voltage or an interruption of DC sustaining current may be traced to these circuits See the power supply manual IGNITER PRINTED CIRCUIT BOARD 40913 is required for use with the switching type xenon power supply If the lamphouse is equipped with an older type 40984 replace it...

Page 24: ...b wattage 95 A nominal for 3000 watt 2 If bulb flash is visible but faint check for defective HV capacitor s in igniter Replace if defective 3 Faulty or expired xenon bulb Replace as required Bulb fails to ignite ping audible no bulb flash 1 Faulty xenon bulb Check for cracked electrodes or darkened envelope Replace if defective 2 Ignition pulse shorting to ground Inspect DC leads for burned insul...

Page 25: ...replace defective component SEE POWER SUPPLY TROUBLESHOOTING UNDER SAME HEADING Noise in theatre sound as bulb ignites 1 Faulty RF suppression capacitor s Remove and test C1 C2 C3 C4A or C4B Replace if defective 2 Lamphouse power supply or sound system not properly grounded Connect to adequate earth ground 3 Leads between lamphouse and automation contact not shielded Shield leads in conduit AUTO M...

Page 26: ...ive Igniter continues to fire after bulb ignites 1 Faulty igniter printed circuit board Replace circuit board IMMEDIATELY to prevent bulb damage Color gels burning or fading prematurely 1 Bulb focused to hot spot Refocus bulb to flat field with iris fully open and spot size control handle trombone fully forward 2 Heat filter glass reversed or peeled Check for coated surface toward bulb replace if ...

Page 27: ...FIGURE 1 XG3 025 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 28: ...roof Screw 10 32 x 1 2 Holt Head 01715 Flatwasher 10 01507 Tinnerman Nut 10 Clip On 65149A Screwdriver for 01736 1 7 40100 Name Data Plate Super 80 01639 2 Pop Rivet 1 8 8 40992 Cover Assembly Bulb Adjust Controls 40119 Cover Plate 9 65166 Plunger Black Plastic 65167 Grommet Black Plastic 10 40986 Instument Panel Assembly see Figure 2 11 39982 Igniter Access Panel 01304 Screw 8 32 x 5 16 Pan Head ...

Page 29: ...FIGURE 2 XG3 027 1 2 3 4 5 6 7 8 9 10 11 12 ...

Page 30: ...5150 Fender Washer 6 65959 Focus Screw Bearing Assembly 7 40953 Bulb Support Collet see Figure 3 Item 14 21 48027 Snap Ring Collet Retaining 8 65153 Thumbscrew Focus Lock 65154 Nylon Locking Ball 9 40923 Ammeter M2 71532 Mounting Plate Ammeter 10 40971 Elapsed Time Meter M1 60 Hz 40963 Elapsed Time Meter 50 Hz Export 11 78984 POWER Indicator Light DS1 115 V AC 12 72275 Switch S5 Voltage Test 71283...

Page 31: ...FIGURE 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 XG3 029 ...

Page 32: ...ouse Base Pan 8 40987 Binding Post Assembly E1 40130 Phenolic Block 00642 Contact Screw 3 8 16 x 1 1 2 Flat Head 40131 Fibre Insulator 00809 Jam Nut 3 8 16 Hex 00854 Flatwasher 3 8 00492 Mounting Screw 1 4 20 x 3 4 Flat Head 00805 Hexnut 1 4 20 9 40107 Air Duct Casting 01796 Mounting Screw 5 16 18 x 3 4 Hex Head Nylon 40116 Fibre Insulator 40900 Bulb Support Yoke 00781 Yoke Set Screw 8 32 x 1 4 10...

Page 33: ... 14 40953 Rear Bulb Support Collet 21 48027 Retaining Ring 40944 Igniter Lead Clamp Assembly 40114 Clamp 01532 Clamping Screw 8 32 x 7 8 Socket Head 00685 Lead Mounting Screw 1 4 20 x 3 8 Hex Head 15 39949A Igniter Assembly see Figure 5 16 40105 Rear Casting NOT SHOWN 71284 Cam Lock Key Lamphouse Access Door PARTS LIST Figure 3 continued ...

Page 34: ...FIGURE 4 XG3 032 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 35: ...on 9 40974 Capacitor C8 10 40103 Barrier Strip 14 Terminal 40138 Insulated Marker Strip 01799 Screw 8 32 x 9 16 Round Head 00891A Lockwasher 8 11 80168 Door Interlock Switch S1 72178 Switch Bracket Recessed 00167 Screw 6 32 x 1 2 Flat Head 41 35005 Hexnut 6 32 12 81247 Shunt R1 200 A 50 mV 01312 Screw 8 32 x 1 2 Pan Head 00891A Lockwasher 8 13 40973 RF Bypass Capacitor Assembly C6 C7 14 40961 Fuse...

Page 36: ...1 2 3 4 5 6 7 8 9 10 FIGURE 5 IGNITER ASSEMBLY XG3 034 ...

Page 37: ...Nylon 5 01742 Screw 8 32 x 1 4 Pan Head 00891A Lockwasher 8 6 39998 Case Current Coil Potted Assembly 65353 DANGER Label 7 39201 Spark Gap Body Nylon 01567 Screw 10 24 x 1 2 Pan Head 8 39107 Contact Screw Tungsten 39109 Terminal Tab 00831 Flatwasher 10 Brass 00795 Hexnut 8 32 39923 Spark Gap Assembly Items 7 8 Gapped 9 39937 High Voltage Transformer T102 01582 Flatwasher 8 00795 Hexnut 8 32 10 392...

Page 38: ...7 Blower Housing Welded Assembly 71220 Blower B2 115 V AC 50 60 Hz 40949 Plug Cord Assembly 72375 Barrier Strip 2 Terminal 78133 Air Flow Switch S5 81545 Actuator Air Flow Switch 40936 S5 Switch Assembly 78133 81545 XG3 036 72375 71220 81545 78133 39173 40937 Switch Location earlier models ...

Page 39: ...FIGURE 6 XG3 037 ...

Page 40: ...plit Ring 16 83797 Base Leg Welded Assembly 47238 Tandem Caster Locking not shown 17 49226 Leveling Foot 00992 Locknut 1 2 13 Hex 18 83294A Height Adjustment Pin 19 83794 Tube Collar Assembly 20 83113 Needle Bearing 21 83114 Race Needle Bearing 22 49213 Swivel Clamp Collar 00687 Screw 1 4 20 x 1 2 Hex Head 00876 Lockwasher 1 4 Split Ring 23 83357 Yoke Cover Plate 01311 Screw 8 32 x 3 8 Pan Head 00...

Page 41: ...FIGURE 7 XG3 039 ...

Page 42: ... 31 62006 Molex Pin Female 3 01311 Screw 8 32 x 3 8 Pan Head as req d 4 47177 Receptacle Bracket not req d in current units 5 21 71066 Cable 18 2 Type SJ incl with Item 2 6 47945 Base Rail Welded Assembly NOT SHOWN 47989 Front Counterweight 47988 Counterweight Bracket 01346 Screw 5 16 18 x 1 2 Hex Head 00877 Lockwasher 5 16 Split Ring 00837 Flatwasher 5 16 00687 Screw 1 4 20 x 1 2 Hex Head 00876 L...

Page 43: ...FIGURE 8 XG3 041 ...

Page 44: ... Retaining Ring 12 00541 Screw 1 4 20 x 1 2 Pan Head 00889 Lockwasher 1 4 13 41 51170 Set Screw Focus Adjust Knob 14 51168 Focus Adjust Knob 15 51114 Stop Collar Slide Rod 00720 Set Screw 10 32 x 3 16 16 51479 Rubber Bumper 17 51910 Ribbon Assembly Lens Focus 18 00381 Screw 10 24 x 3 8 Fillister Head 00894 Lockwasher 10 Split Ring 19 51509 Handle Red Plastic 20 51441 Handle Shaft 51428 Retaining R...

Page 45: ... 83163 Small Pulley 34 51160 Pulley Stud 00830 Flatwasher 8 Brass 35 47967 Lens Mechanism Housing Welded Assembly 23059A STRONG Insignia 47168 GLADIATOR Insignia 45256 Insignia Roman Numeral III 47962 Rubber Light Baffle for Item 20 Shaft 47948 Housing Extension Heat Shield Welded Assembly 36 83160 Support Casting Projection Lens 37 00237 Screw 8 32 x 3 8 Flat Head 38 83144 Mounting Tube Projectio...

Page 46: ...58 59 FIGURE 9 Item 58 Bracket mounts to back surface of Item 31 XG3 044 ...

Page 47: ... Brass 14 47191 Masking Blade 15 47982 Slide Assembly Masking Blade 16 00886A Lockwasher 8 Split Ring 17 00253A Screw 8 32 x 3 16 Fillister Head 18 00853 Flatwasher 1 4 19 51156 Friction Plate 20 83134 Fadeout Pull Rod Long 21 00876 Lockwasher 1 4 Split Ring 22 00805 Hexnut 1 4 20 23 00831 Flatwasher 10 Brass 24 01344 Lockwasher 10 25 00378 Screw 10 32 x 1 4 Fillister Head 26 00378 Screw 10 32 x 1...

Page 48: ... models only 49 00876 Lockwasher 1 4 Split Ring 00852 Flatwasher 1 4 50 00805 Hexnut 1 4 20 51 01406 Hexnut 5 16 18 FlexLock 52 48406 Bracket Masking Blade Control Lever 53 51153 Spacer Bushing 54 51497 Masking Blade Pull Rod Long 55 47170 Stop Bracket Iris Lever 56 00891 Lockwasher 8 Split Ring 57 00254 Screw 8 32 x 1 4 Fillister Head 58 47966 Mounting Bracket Heat Filter Glass 01307 Mounting Scr...

Page 49: ... 25034 FIGURE 9A 24372 Part No Description 01306 Screw 6 32 x 5 16 21 70029 Spring Washer 24369 Bell Crank 24372 Adapter Ring 24374 Iris 25034 Iris Clamp 25035 Link with Pins 41 51252 Screw 8 32 x 5 8 41 50325 Screw 6 32 x 3 8 41 51530 Shoulder Bolt 51451 Iris Control Handle ...

Page 50: ...FIGURE 10 47 XG3 048 ...

Page 51: ...w 10 24 x 1 2 Round Head 18 51398 Nylon Washer 19 51402 Torsion Spring UV Filter 20 51927 UV Arm Assembly 21 00255 Screw 8 32 x 5 16 Fillister Head 00886 Lockwasher 8 Split Ring 22 51465 Torsion Spring Color Arm 23 51929 Color Arm Assembly 6 11 16 24 51403 Pivot Shaft Color Arms 25 00919 Cotter Pin 1 16 x 1 2 26 00866 Flatwasher 10 S A E 27 51922 Rocker Catch Assembly Short 51506 Rubber Pad Short ...

Page 52: ...top Shaft 46 51401 Rubber Stop 47 19893 Boomerang Heat Filter Assembly 47231 Bracket 47232 Heat Filter Mounting Disc 47233 Heat Filter 46150 Assembly Clip PARTS NOT SHOWN 51913 Boomerang Housing Hinge 51471 Rubber Bumper Pad 7 x 8 01304 Screw 8 32 x 5 16 Pan Head 00795 Hexnut 8 32 00891A Lockwasher 8 51355 Boomerang Housing Support Casting Rear 00275 Screw 8 32 x 3 8 Oval Head 51864 Auxiliary Colo...

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