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Stroco 15.00 M, Service Instructions Manual

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SERVICE INSTRUCTIONS 

for fuel-burning heater type 

STROCO 15.00 M

 

Applicable from heater no.

 

 

12V: 238 
24V: 405 

 

STROCO ApS, Viborgvej 50, Voldby, DK-8450 Hammel, ph. +45 86961066, fax +45 86969647 

 

Technical approval no. SP 555 AD 06 

EU directive 42/245: 

EU technical approval no. E5 10R-03152 

Heating directive E 2001/56: 

EU technical approval no. R122 E5 00002 

ISO certified 

Developed with aid from the Danish Environmental Protection Agency 

 
 
GB 04/18 

This manual is also available at www.stroco.dk

 

Summary of Contents for 15.00 M

Page 1: ...8450 Hammel ph 45 86961066 fax 45 86969647 Technical approval no SP 555 AD 06 EU directive 42 245 EU technical approval no E5 10R 03152 Heating directive E 2001 56 EU technical approval no R122 E5 00...

Page 2: ......

Page 3: ...scribed in this manual 2 Service and maintenance must be performed in a proper professional manner Maintenance service must be performed within the established schedule 3 Only original spare parts may...

Page 4: ...ed where there is risk of ignition of flammable vapours and or materials Nor where there is risk of accumulation of toxic gasses e g in closed spaces The heater must not be used if the heater or its e...

Page 5: ...ctionality operation 17 Description of functionality 18 Troubleshooting how 19 Dismounting burner and combustion chamber 20 Process control diagram 21 Alarm functionality 22 Combustion unit 23 Voltage...

Page 6: ...tion the heater and heat exchangers The heart of the heater is the combustion section Fuel is pumped to here and vaporized by a nozzle This fuel vapour ignites establishing a flame combustion One of t...

Page 7: ...d working order of the heater Please consult the maintenance section Section 1 in the manual deals with the installation of the heater i e the actual fitting The other sections deal with servicing and...

Page 8: ...BUILT IN DIMENSIONS PAGE 8 All measurements 2 mm...

Page 9: ...on must be performed in such a way that heat impact from the vehicle s engine and ex haust system does not damage the heater Conversely the vehicle s components must be protected against damage from t...

Page 10: ...pe should be made from a material that resists heat and corrosion AISI 304 SS 2333 alloy steel resistant to max 800 C with at least 0 75 mm wall thickness Connections to the exhaust system must be tig...

Page 11: ...supply to the fuel pump of the heater from the fuel tank Connection of fuel hose with 1 4 x 1 4 mm nipple Pos 3 Exit for return fuel to fuel tank Fuel hose with 1 4 x 1 4 nipple Pos 4 Electric connec...

Page 12: ...end of the diagnostic lamp is connected to positive contact The diagnostic lamp must be a LED Pin B2 Connect to for a low temperature Pin B3 Connect through a 10A at 24V and 8A at 12V fuse to positiv...

Page 13: ...ing effect Output approx 13 kW Power consumption approx 5A at 24V DC incl circulation pump 9A at 12V DC incl circulation pump Combustion data CO2 approx 10 Soot figure 0 1 Bacharach Circulation pump a...

Page 14: ...ox 80 C and cuts in at approx 73 C This is referred to as the high range in this text This is the temperature range most commonly used Please note Do not connect cable B2 if the high temperature range...

Page 15: ...n the turbolator Checking of electrode setting as per page 24 Improper combustion can lead to boiler or combustion pipe being blackened by soot The nozzle service life is limited Do not attempt to cle...

Page 16: ...the technical specifications Fuel filter The filter is located on the fuel intake line between the fuel pump and the fuel tank Install the filter so that the arrows correspond to the flow direction On...

Page 17: ...ontrol thermostat completes the circuit again the starting sequence repeats with a pre ventilation period of 10 seconds The control system s monitoring is focused primarily on the combustion process I...

Page 18: ...r boiler 5 Igniters 22 Copper pins 6 Flange 23 Burner pipes 7 Air shutter 24 Entry water 3 4 RG 8 Fan Wheel 25 Chimney 9 Fan motor 26 Burner 10 Automatic controls 27 Foot 11 Coupling 28 Foot 12 Fuel p...

Page 19: ...ly to the heater okay 24V plug B pin 3 4 and 7 see page 32 Is the air intake unobstructed Are the fuses in the electrical circuit intact Has the overtemperature control been tripped Has the desired te...

Page 20: ...urner and combustion chamber is obtained by dismounting the end cover pos 31 at the three 6 mm nuts pos 29 and the three 6 mm stay bolts pos 32 Dismount the oil pipe pos 48 and the connectors pos 38 R...

Page 21: ...t Timer FUNCTION Circ pump relay Fan oil pump motor Ignition Pre heating Magnetic valve oil pump PROCESS Ventilation Combustion Note When starting first time the pre ventilation time is 60 seconds Whe...

Page 22: ...6 Page 26 Page 27 Page 28 Page 29 Page 29 reset at operation and light Remedy Display indicator With LED indicator seconds Type of defect 0 Normal operation 1 Safety time exceeded 2 Ignition electrode...

Page 23: ...line The fuel pump is not drawing fuel The fuel pump is not rotating due to defective coupling The fuel pump pressure is low The pump solenoid valve is not supplying fuel to the nozzle Dirt from the f...

Page 24: ...can now be observed The automatic controls provide power to the ignition oscillator and ignition coil of the ignition system via connector A pin 2 see page 32 The ignition coil and oscillator are mut...

Page 25: ...electric sensor is shortcircuited or defective the control system will not allow the heater to start If the sensor does not detect enough light while the flame burns the system will also shut down Thi...

Page 26: ...s mounted on the nozzle retainer which it heats The preheater operates when the heater is started but is disconnected during operating The preheater is to ensure that a flame is established during col...

Page 27: ...13 983 For combustion data please see technical specifications Sequence Action 1 Turn off the power and check that the heater is dead before any replacement work is commenced 2 Loosen knurled screws p...

Page 28: ...se page 36 Please note The plug has no electrical power until after the pre ventilation period and the power is cut off again after approx 10 seconds if the photoresistor does not register combustion...

Page 29: ...working temperature sensor should show the following A decrease in voltage as the temperature rises Once the sensor voltage falls to 1 2V the thermostat should disconnect for the normal temperature ra...

Page 30: ...9 Rubber lead in 15 006 20 Ignition oscillator 15 510 21 Cable harness 15 570 22 Nut 4 mm 15 007 23 Oil pressure pipe complete 15 250 24 Overboiling device 35 030 25 Ignition coil 12V 24V fyr 30 490 2...

Page 31: ...ASSEMBLY DRAWING PARTS LIST PAGE 31...

Page 32: ...ELECTRICAL DIAGRAM PAGE 32...

Page 33: ...photocell or orange E Igniters rt red F Connector for nozzle preheater sw black H Connector for overboiling device ws white L Connector for solenoid valve vl violet LDR photocell ST Overboiling devic...

Page 34: ...is sufficient to take up the thermal expansion of the water during normal operating conditions Open expansion vessels Open expansion vessels must be made from sheet steel Vessels must be fixed and eq...

Page 35: ...located as low as possible and the exhaust must be outside In all types of installation the supplied circulation pump must be installed in the return line cold In the exam ple below the radiators have...

Page 36: ...4 meter Ventilation pipes must be made from stainless steel pipes or stainless steel hoses approved for a minimum temperature of 600 C All joints must be ensured by pipe clamps clips or the like Fig...

Page 37: ...of defective parts are not covered If you observe defects in the system during the warranty period the defective parts should be sent postage paid to STROCO with information about the defect and deliv...

Page 38: ...Kuopio F R ERNE the Faroe Islands Care on Sea Spf Tlf 74 88 55 ti vio Neyst 11 FO 430 Hvalvik NORGE Norway VEST SERVICE AS Tlf 90 85 60 00 Visnesvegen 9A N 6783 Stryn POLEN Poland MULTITECH sp z o o T...

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