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                     OPERATING INSTRUCTIONS

Page  24                                     Mega-Trailer

 

    

11.2 Hydraulic Oil Filter (for electro-hydraulic system)

The filter element (1) must be replaced after approx. 250 hours of operation. 

Thereafter as required, but at least every 1000 hours of operation.

Check the O-ring (2) for damage. 

Clean the filter hood (3). The filter element cannot be cleaned.

Soiled filters cause the oil to overheat.

Filter element order no. 870 01 773 (for filter HD 069 – 168)

O – ring dia. 53.6 x 3.5 order no. 870 08 702

11.3 Axles

Never overload axles. Overloading shortens the service life of the bearings and causes damage to the axles. In 

addition the following may cause unnecessary wear etc. and should be avoided: Hitting kerbs, driving too fast. 

Wheel brakes must always be set correctly to maintain operational safety.

Maintenance Schedule: Axles

After first working runs: 

Check state of wheel nuts. If necessary, retighten wheel nuts (M 22 x  

 

1.5 = Md 630Nm). Check leeway of wheel hub bearing.

After 50 service hours: 

Check leeway of wheel hub bearing.

Every 100 service hours: 

Grease brake camshaft bearing (not applicable with nylon 

 

 

bushings). Check brake lever setting and adjust if necessary.

Every 500 service hours:   

Check leeway of wheel hub bearing: remove dust cap and   

 

 

split pin, tighten axle nut until hub run almost stops and loosen    

 

up again to next split pin hole. Fix the nut by split pin and test run.

Every 1000 service hours:  

Lubricate wheel hub bearing with roller bearing grease. Check    

 

brake linings for wear. If necessary fit new brake linings.

This maintenance schedule has been designed for medium axle loading and brake wear. With heavier use, and 
in particular higher demands on the brakes, shorten the maintenance intervals accordingly.

 

 

Check air pressure regularly. (see note 5)

Fig. 12

Summary of Contents for Mega Trailer II

Page 1: ...tions Chopper Trailer Mega Trailer II II DO B Strautmann S hne GmbH Co Landmaschinenfabrik Bielefelder Stra e 53 D 49196 Bad Laer Tel 05424 802 0 Fax 05424 80264 E Mail kontakt strautmann com www stra...

Page 2: ...ds and respective safety and health regulations of EC Directive 89 392 EWG at the time of issue To comply with the safety and health requirements of the named EC Directive the following standard s and...

Page 3: ...3 5 Tyre Pressure Chart 13 6 Hydraulic System 14 7 Operation 16 8 Technical Data and Notes on practical Usage 18 9 Hitching to tractor 19 9 1 Drive Shaft Adjustment 20 9 2 Forced Steering 21 10 Practi...

Page 4: ...ked by a warning triangle Please pass all safety instructions on to other users The hazard warning and safety advice signs provide important information on safe operation Observing them is in the inte...

Page 5: ...nance conditions speci ed by the manufacturer will also be part of proper use The vehicle may only be operated maintained and serviced by people who are acquainted with the said vehicle and its equipm...

Page 6: ...of the follo wing suggestions and rules helps prevent accidents from the very outset 3 1 General and hazard warning pictograms Fig 1 Attention Torn off or unreadable signs or pictograms must be repla...

Page 7: ...ready started work it will be too late The machine is designed for single handed operation The operator may only ope rate the machine and actuate its functions when there are no other persons in the d...

Page 8: ...s while the motor is running Never take hold of the moving oor conveyor rails risk of ngers hand being crushed Before every machine start up put the hydraulic controls and electro hydraulic switches t...

Page 9: ...o take the hitch eye tted to the trailer If a ball hitch 80 is being used take particular care that the crop guard to ball clearan ce is adequate when driving on stacks To attain greater freedom of mo...

Page 10: ...r driving speed to the prevailing local conditions When driving up and down steep hills as well as across hills avoid sudden cornering Ensure adequate steering and braking performance Single and tande...

Page 11: ...g and with overrunning brake keep to the permitted bending range and ensure adequate drive shaft leeway Before switching on the P T O shaft make sure that the selected speed and sense of rotation of t...

Page 12: ...onsult the vehicle manufacturer rst 3 5 Hydraulics Check the hydraulic lines and hose as well as ttings and parts for damage and leaks regularly Hydraulic hoses should be replaced every 6 years Only u...

Page 13: ...ehicle front panel 3 7 Road Traf c Regulations for Germany In the case of exported vehicles the road traf c regulations in force in the relevant country shall apply 1 Registration 18 Trailers running...

Page 14: ...rd party insurance 6 Driving Licence 4 and 5 or driving permit ordinance FeV Lof vehicles and vehicle combinations up to a maximum speed of 60 km h may be driven with a class T driving license However...

Page 15: ...il ow rate l min 30 70 Required hydr connections a single acting control unit free return or a double acting control unit Min power requirement KW 74 74 PS 100 100 With bottom hitch the tongue load an...

Page 16: ...controlling The hydraulic block is constructed in modular design so that optional equipment can be tted at a later date by simply extending the hydraulic block The ow regulator for the neutral circuit...

Page 17: ...in place so that it does not have to be held onto constantly The functions required can now be selected directly from the control box using the toggle switches Attention Before depressurising the hydr...

Page 18: ...ff 8 Check light tailgate open 9 Check light work lights on Fig 4 7 Operation The Strautmann Mega Trailer chopper is equipped with an electric control box In the electric control box which is mounted...

Page 19: ...ed level I 15 Front panel grid closed 5 Floor conv speed level II 16 Work lights on 6 Floor conveyor on not permitted on public roads 7 Floor conveyor off 17 Work lights off 8 Tailgate open 18 Check l...

Page 20: ...make sure that the hydraulic couplings are perfectly clean If dirt gets into the hydraulic system malfunctioning is likely to occur 12 The hydraulic couplings on the trailer must match those of the se...

Page 21: ...drive shaft slip clutch on the machine side Attention Even if the position is unfavourable a minimum overlap of 1 3 of the lemon tubes must be reached Please follow the operating instructions of the d...

Page 22: ...rive shaft halves on both sides in the shortest operating position Hold them side by side and mark them A approx 110 120 mm Shorten the inner and outer tubes equally Shorten the inner and outer slide...

Page 23: ...with forced steering To ensure that the forced steering functions properly the hitch eye must be positioned over the bolt with as little play as possible Attach the coupling ball 1 g 8 for the steerin...

Page 24: ...er cylinders on the drawbar and two steering cylinders on the steering axle 5 Open ball cock no 1 6 Pump oil into the system with the pump until bubble free oil emerges from the openings on the piston...

Page 25: ...Practical Tip To discharge the last forage remaining in the vehicle we recommend switching off the drive shaft together with the shredder drums and running the trailer empty on the hydraulic oor conve...

Page 26: ...ty Maintenance Schedule Axles After rst working runs Check state of wheel nuts If necessary retighten wheel nuts M 22 x 1 5 Md 630Nm Check leeway of wheel hub bearing After 50 service hours Check leew...

Page 27: ...ground Low tyre pressures increase the contact surface of the tyres in comparison to high pressures By using wide tyres with low tyre pressure the tyres stay on the surface better and the rolling re s...

Page 28: ...2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2750 4750 3500 The torque values shown in this chart are guide values and do NOT apply when a different torque i...

Page 29: ...r vessel 9 Drain valve 10 Test connection compressed air vessel 11 Test connection front axle 12 Test connection rear axle 13 Test connection ALB 14 ALB regulator 15 Pressure differential valve 16 Par...

Page 30: ...e tractor side The trailer compressed air vessel 8 is lled via the supply line red hose coupler The brake pressure regulator 4 anged to the trailer brake valve can be manually adjusted to the respecti...

Page 31: ...OPERATING INSTRUCTIONS Mega Trailer Page 29 12 3 Compressed Air Brake Plan General Fig 14 Only with steering axle...

Page 32: ...ng capacity for gearbox Fill the spur drive gearbox with 0 75 l liquid grease Fill the angular gear for the shredder drum drive with 1 2 l gear oil VG 320 Check oil levels once a year After long Downt...

Page 33: ...OPERATING INSTRUCTIONS Mega Trailer Page 31 13 1 Lubrication Chart...

Page 34: ...OPERATING INSTRUCTIONS Page 32 Mega Trailer 14 Hydraulic Circuit diagram hydr stand front grid steering axle Tailgate oor conveyor 2 speed...

Page 35: ...ega Trailer Page 33 15 1 Electric circuit diagram standard 15 Electric Circuit diagrams green yellow signal loading area lighting loading area lighting step switching signal tailgate open option loadi...

Page 36: ...ing axle BPW indicator tailgate open only Giga Trailer loading area lighting loading area lighting hydr stand front grid steering axle tailgate oor conveyor speed 2 oor conveyor on off up closed open...

Page 37: ...d check play running occasionally conveyor valve sticking during installation pilot piston oor clean pilot piston and check play conveyor valve sticking during installation Tailgate closes but leaky c...

Page 38: ...ective replace terminal strip forward drive cannot be no 12 V voltage at tractor Ensure 12 V voltage regulated or trailer Cable cross section of supply select larger cable cross section line too small...

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