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Stone Lift Jockey LJ100, Service & Parts Manual

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Stone Lift Jockey LJ100 Service & Parts Manual Download Page 72

Bred Tough.  Technology Born to Work.

The Way It Ought To Be.

Stone Construction Equipment, Inc.

P.O. Box 150, Honeoye, New York  14471

Phone:  (800) 888-9926

Fax:  716-229-2363

e-mail:  [email protected]

www:  stone-equip.com

A 100% employee-owned American manufacturer

© 2001 Stone Construction Equipment, Inc.

Printed in U.S.A.

Summary of Contents for Lift Jockey LJ100

Page 1: ...SERVICE PARTS MANUAL MODELS LJ100 REVISION B 01 2002 PN 56489 Lift Jockey A 100 employee owned American manufacturer...

Page 2: ......

Page 3: ...26 Hardware Guidelines Hoses Fittings Leakage 26 Parking and Towing Machine 26 Moving without Power 27 Cleaning and Storage 27 Periodic Maintenance Schedule 28 29 Service Record 30 Troubleshooting 31...

Page 4: ...er maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Constructio...

Page 5: ...y or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibili...

Page 6: ...9 Lowered Height clearance m 5 9 1 8 6 3 1 9 6 9 2 1 Raised Height clearance m 10 9 3 3 11 9 3 6 12 9 3 9 Mast Capacity at 12 load center 7 6 Kg 1 500 lbs 680 8 6 Kg 1 500 lbs 680 9 6 Kg 1 200 lbs 544...

Page 7: ...Speed 1400 RPM min 3400 RPM 100 Battery 12 volt System Battery BCI Group U1 12 165 cca 5 amp Charge System Fuel Type Gasoline 86 Octane minimum Fuel Tank Capacity 1 6 gal 6 l Fuel Consumption 1 14 gph...

Page 8: ...15 2000 Meter Type Simpson Model 886 2 Type 2 Test Date October 31 2001 Test Conditions Temperature 50 degrees Fahrenheit 10 degree Celsius Ambient Sound dba fast mode Soil Condition Silts and clays M...

Page 9: ...ft Throttle Air Cleaner Fuel Cap Fuel Valve Choke On Off Switch located at engine Steering Control Horn E Stop Horn Button One piece all welded steel frame pro vides low center of gravity for maximum...

Page 10: ...1 3 4 10 750 282 382 7 8 9 875 322 436 5 7 8 9 875 454 615 1 8 1 000 483 655 1 8 1 000 682 925 SAE GRADE 5 Fine Thread Zinc Plated SAE GRADE 8 Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft lbs Nm...

Page 11: ...9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 NA NA M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 70...

Page 12: ...12 TECHNICAL DATA Hardware...

Page 13: ...n Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual...

Page 14: ...is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks ex...

Page 15: ...ed and latched during the operation close and latch cowl immediately after starting Keep hands clothing and jewelry away from all moving parts Keep all guards in place Never place your hands or any so...

Page 16: ...ne elements that must be raised for service work Keep all parts in good condition and properly installed Repair damage immediately Replace worn or broken parts Remove any buildup of grease oil or debr...

Page 17: ...conditioning service center to recover and recycle used air conditioning refrigerants Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center SAFETY...

Page 18: ...18 MAINTENANCE F IMPORTANT The person attempting any of the following maintenance tasks must be authorized to do so and have read and understood all sections within this manual Tasks...

Page 19: ...oam filled tires provide added toughness and reliability on a job site Forks Four interchangeable adjustable fork options provide efficient handling of all types of loads Choose from round block forks...

Page 20: ...AE 30 API SH or SJ oil with starburst certification mark is recommended for general all temperature use Check daily for proper oil level DO NOT OVERFILL See Engine Owner s Manual for specifications EN...

Page 21: ...s operation to prevent condensation in the tank Drain and flush fuel tank every 1 000 hours or 12 months Avoid storing fuel over long periods of time If fuel is stored for more than a month prior to...

Page 22: ...th Lithium based grease at steering column and drive axle every three 3 months or 50 hours Use lube oil on the directional control pivots sheave pins lift chains and tilt cylinder pins with engine oil...

Page 23: ...Replace elements if damaged or excessively dirty SPARK PLUG Recommended spark plug BPR6ES NGK W20EPR U NIPPONDENSO To ensure proper engine operation the spark plug must be properly gapped and free of...

Page 24: ...e off check the battery for 12 5 volts with a voltmeter Clean battery posts and terminals Discon nect battery cables before charging to avoid damage to the electrical system Keep batteries clean by wi...

Page 25: ...aulic oil every 800 hours Remove return filter cap slowly Remove drain plug and drain into suitable container Clean drain plug apply thread sealant to the plug install and tighten Add fresh hydraulic...

Page 26: ...are is tight weekly see Torque Charts Section NOTE When installing or replacing hardware loctite 262 threadlocker is required to prevent loosening Proper Care Inspect tires for cuts slashes or bulges...

Page 27: ...f the unit is recommended to insure all systems are in proper working order Check Travel Path Inspect the surface on which the unit is going to travel Avoid soft soil slippery spots and water spots Av...

Page 28: ...28 MAINTENANCE Periodic Maintenance Schedule...

Page 29: ...29 MAINTENANCE Periodic Maintenance Schedule...

Page 30: ...ydraulic Oil 800 hours Hydraulic Filter 100 hours Hydraulic Breather 100 hours Battery monthly Grease Rear Tire Hub Steering Column weekly Grease Front Wheel Hubs yearly Lubricate Cables Directional C...

Page 31: ...an terminals Tighten Lift Jockey will not move forward or reverse Lever not fully engaged Control valve damaged Low hydraulic oil Faulty hydraulic pump Faulty hydraulic drive Check linkage Replace or...

Page 32: ......

Page 33: ...40 41 Hydraulic Tank Assembly 42 43 Engine Assembly 44 45 Drive Axle Steering Assembly 46 47 Steering Handle Assembly 48 49 Control Linkage Assembly 50 51 Mast Assembly 52 55 Lift Frame Assembly 56 5...

Page 34: ...34 PARTS LIST Frame Assembly...

Page 35: ...35 PARTS LIST Frame Assembly...

Page 36: ...36 PARTS LIST Tilt Cylinder Valve Assembly...

Page 37: ...37 PARTS LIST Tilt Cylinder Valve Assembly...

Page 38: ...38 PARTS LIST Cowl Assembly...

Page 39: ...39 PARTS LIST Cowl Assembly...

Page 40: ...40 PARTS LIST Front Wheel Assembly...

Page 41: ...41 PARTS LIST Front Wheel Assembly...

Page 42: ...42 PARTS LIST Hydraulic Tank Assembly...

Page 43: ...43 PARTS LIST Hydraulic Tank Assembly...

Page 44: ...44 PARTS LIST Engine Assembly...

Page 45: ...45 PARTS LIST Engine Assembly...

Page 46: ...46 PARTS LIST Drive Axle and Steering Assembly...

Page 47: ...47 PARTS LIST Drive Axle and Steering Assembly...

Page 48: ...48 PARTS LIST Steering Handle Assembly...

Page 49: ...49 PARTS LIST Steering Handle Assembly...

Page 50: ...50 PARTS LIST Control Linkage Assembly...

Page 51: ...51 PARTS LIST Control Linkage Assembly...

Page 52: ...52 PARTS LIST Mast Assembly...

Page 53: ...53 PARTS LIST Mast Assembly...

Page 54: ...54 PARTS LIST Mast Assembly...

Page 55: ...55 PARTS LIST Mast Assembly...

Page 56: ...56 PARTS LIST Lift Frame Assembly...

Page 57: ...57 PARTS LIST Lift Frame Assembly...

Page 58: ...58 PARTS LIST Hydraulic Piping Schematic...

Page 59: ...59 PARTS LIST Hydraulic Piping Schematic...

Page 60: ...60 PARTS LIST Hydraulic System Schematic...

Page 61: ...61 PARTS LIST Hydraulic System Schematic...

Page 62: ...62 PARTS LIST Electrical Wiring Schematic...

Page 63: ...63 PARTS LIST Electrical Wiring Schematic...

Page 64: ...64 PARTS LIST 55398 Decal Identification...

Page 65: ...cal Control Tilt 1 Hood LHS Control Lever 7 55470 Decal Control Forward Reverse 1 Steering ArmForward of Control Lever 8 55471 Decal Caution Instruction LJ100 1 Hood Opposite Control levers 9 55472 De...

Page 66: ...66 PARTS LIST FAST THROTTLE HORN CONTROL 55479 SLOW RUN TOW 55480 PARKING LATCH PROCEDURE 55481 TURN STEERING ARM TO LEFT FLIP LATCH TO LOCK ARM Decal Identification...

Page 67: ...cal Control Tilt 1 Hood LHS Control Lever 7 55470 Decal Control Forward Reverse 1 Steering ArmForward of Control Lever 8 55471 Decal Caution Instruction LJ100 1 Hood Opposite Control levers 9 55472 De...

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Page 71: ...FORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other repro ducti...

Page 72: ...To Be Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 20...

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