Stone Champion 655PM Service And Parts Manual Download

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SERVICE/PARTS MANUAL

MODELS:

655PM, 755PM, 855PM

REVISION: C 02/2001

P/N 56360

CHAMPION

PLASTER MORTAR MIXER

A 100% employee-owned American manufacturer

Summary of Contents for Champion 655PM

Page 1: ...SERVICE PARTS MANUAL MODELS 655PM 755PM 855PM REVISION C 02 2001 P N 56360 CHAMPION PLASTER MORTAR MIXER A 100 employee owned American manufacturer ...

Page 2: ......

Page 3: ...ardware 9 Torque Chart Imperial 10 Torque Chart Metric 11 Location and Use of Controls 12 HEALTH SAFETY 13 16 Safety Training 13 Safety Precautions 14 16 MAINTENANCE 16 24 Maintenance Tasks 16 Wheel Bearing Lubrication Wheel Bearing Adjustment Torque Chart Towing 17 Towing 18 Bull Gear Assembly 19 Bearing and Seal Installation 20 Trailer Lights Option 21 Electric Wiring 22 Lubrication Schedule 23 ...

Page 4: ... Assembly 30 33 Hand Clutch Assembly 34 35 Spiral Blades Assembly 36 37 Gas Engine Drive Train 38 41 Electric Motor Drive Train 42 43 Optional Spring Axle Assembly 44 45 Standard Axle Assembly 46 47 Trailer Light Assembly 48 49 Decal Identification 50 51 CALIFORNIA PROPOSITION 65 IBC 655PM 755PM 855PM ...

Page 5: ...perating errors improper maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment Inc Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 1 Machine Type _______________________________ Machine S N...

Page 6: ...ional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refun...

Page 7: ...des 13 in 33 cm tire spring axle 655PM U S A 550 250 1 1 2 2 bags 6 17 6 9 20 64 x 34 x 54 163 x 86 x 137 5 hp B S 3 7 kw 5 5 hp Honda 4 10 kw 6 hp Robin 4 5 kw 7 hp B S 5 2 kw 7 hp B S I P 5 2 kw 7 5 hp Robin 5 6 kw 8 hp B S 6 0 kw 8 hp Honda 6 0 kw 1 1 2 hp 1 1 kw Electric V Belt to Gears Front Post Hand Clutch 11 ga 120 3 05 7 ga 179 4 55 7 ga 179 4 55 automatic patented 4 Simple figure 8 1 1 2...

Page 8: ...exhaust 98dBA Cowl end back of unit 98dBA Cowl end left side 94dBA Sound Pressure measurements were taken with Simpson model 886 2 type 2 meter calibrated 2 21 97 Acceleration measurements were taken with Quest Tech model VI 100 meter calibrated 4 17 96 Sound and vibration measurements obtained with machine operating at maximum Test date was 7 29 98 with test conditions at 23 degrees Celsius mktg ...

Page 9: ... 9 Technical Data Hardware GR2 ...

Page 10: ...244 Nm 3 4 16 750 315 ft lbs 427 Nm 7 8 9 875 501 ft lbs 679 Nm 1 12 1 000 746 ft lbs 1011 Nm 1 14 1 000 764 ft lbs 1036 Nm SAE GRADE 5 Coarse Thread SIZE PLATED 1 4 20 250 6 ft lbs 8 Nm 5 16 18 3125 13 ft lbs 18 Nm 3 8 16 375 23 ft lbs 31 Nm 7 16 14 4375 37 ft lbs 50 Nm 1 2 13 500 57 ft lbs 77 Nm 9 16 12 5625 82 ft lbs 111 Nm 5 8 11 625 112 ft lbs 152 Nm 3 4 10 750 200 ft lbs 271 Nm 7 8 9 875 322...

Page 11: ... Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 14 10 14 10 M8 34 25 35 26 M10 67 49 68 50 M12 117 86 125 92 M14 185 136 192 142 M16 285 210 295 218 M20 550 406 600 443 M24 950 701 1000 738 Property Class 12 9 ZINC PLATED Coarse Thread Fine Thread SIZE Nm ft lbs Nm ft lbs M6 16 5 12 16 5 12 M8 40 30 42 31 M10 81 60 82 60 M12 140 103 150 111 M14 220 162 235 173 M16 340 251 350 258 M20 660 487 720 5...

Page 12: ... position down before starting up machine With engine running turn clutch lever to the right to turn paddles or to the left to stop B To dump mix from drum stop paddles move drum latch up and pull dump handle down Always use caution when dumping mix C Always grease drum seals as recommended in the maintenance chart The grease purges dirt prolonging bearing life D Always keep drum and paddles clean...

Page 13: ...correctly they will provide an effective and safe means of mixing and meet the appropriate performance standards It is essential that the operator of the machine is ad equately trained in its safe operation be authorized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use Safety Training ...

Page 14: ...nal injury or death These warnings are intended to help the technician avoid potential hazards encountered in normal service procedures We strongly recommend the reader take advantage of the information provided to prevent personal injury or injury to others Warning Loose Hardware With power off daily check for loose hardware Immediately inform your supervi sor to have it corrected Do Not Run the ...

Page 15: ... Surfaces Avoid contact with hot exhaust system and engines Allow engine to cool before performing any repairs or service Warning Ventilation Never operate any gas powered mixer in a poorly ventilated or enclosed area Avoid prolonged breathing of exhaust gases Warning Extension Cords Always use the proper size grounded extension cord conforming to the National Electric Code and Local Ordinances In...

Page 16: ...tion Warning Always properly attach safety chains before mixer is towed Maxi mum towing speed 65 m p h 105 km hr Reduce speed according to highway conditions Never leave mixer unattended while running Mix only Mortar Plaster Terrazzo Fireproofing and Grout Do Not operate machine if rocks stones ice or frozen materials are in mix and or in drum of mixer The machine could jam causing damage to the e...

Page 17: ... 17 Maintenance IMPORTANT THE PERSON ATTEMPTING ANY OF THE FOLLOWING MAINTENANCE TASKS MUST BE AUTHORIZED TO DO SO AND HAVE READ AND UNDERSTOOD ALL SECTIONS WITHIN THIS MANUAL Maintenance Tasks ...

Page 18: ... balls It is not recommended that a pressure grease fitting be installed on the hub WHEEL BEARING ADJUSTMENT Tighten the adjusting nut with a 12 wrench at the same time turn the wheel in both directions until there is a slight bind to be sure all bearing surfaces are in contact Then back off adjusting nut 1 6 to 1 4 turn or to the nearest locking hole or sufficiently to allow the wheel to rotate f...

Page 19: ...rings not cracked or broken 8 Tires in good shape and at proper inflation for maximum safety and load capacity tires should be inflated to the following pressures Tire size 4 80 x 12 60 P S I Tire size 6 50 x 13 32 P S I Refer to FRAME AND DRUM ASSEMBLY STANDARD AXLE ASSEMBLY and SPRING AXLE ASSEMBLY sections of this manual for parts identification and location Towing ...

Page 20: ... Gear Assembly 1 Align Bull Gear key way opposite to gear mesh 2 Adjust pinion for tooth alignment and engagement using 030 feeler gage 3 Tighten all four 4 pillow block bolts before removing feeler gage Bull Gear Assembly ...

Page 21: ...r to ring on housing center puller on paddle shaft and remove housing and bearing 3 Remove worn components and clean shaft and housing as needed 4 Assemble seals and spacers over paddle shaft flush with drum end using soapy water mixture as lubricant 5 Make sure seals are assembled tight up to drum end inner lip of seals curve inwards towards drum end as illustrated 6 Insert bearing into housing a...

Page 22: ... 22 Maintenance Trailer Lights Option Trailer Lights Option Before towing this mixer check that the trailer lights are in proper working condition ...

Page 23: ... 23 Maintenance Electric Wiring ...

Page 24: ... 24 Maintenance Lubrication Schedule ...

Page 25: ...h Assembly 34 35 Spiral Blades Assembly 36 37 Gas Engine Drive Train 38 41 Electric Motor Drive Train 42 43 Optional Spring Axle Assembly 44 45 Standard Axle Assembly 46 47 Trailer Light Assembly 48 49 Decal Identification 50 51 Drawings and Part Number Breakdowns ...

Page 26: ... 26 Part Numbers Frame and Drum Assembly ...

Page 27: ...m Yellow 6 15 32326 Housing Bearing Machined 2 16 23179 Handle Dump 1 17 23237 Kit Guard 655PM 1 23238 Kit Guard 755PM 1 23239 Kit Guard 855PM 1 18 44359 Grip Handle Plain 1 19 44368 Pin Hinge 19 50 inches 1 20 44382 2 Cowl Stry MdPM 1 21 44383 2 Cowl Mvbl MdPM CM 1 22 44386 2 Frame 655PM 1 44387 2 Frame 755PM 1 44388 2 Frame 855PM 1 23 46042 Fitting Grease 1 4 28 ZN 4 24 47001 Cap Plug Blue 4 25 ...

Page 28: ... 28 Part Numbers Frame and Drum Assembly ...

Page 29: ...6 1 2 ZN 1 G 80056 NUTNY 3 8 16 ZN 10 H 80072 HHCS 3 8 16 x 1 3 4 Gr 5 ZN 1 I 80075 HHCS 1 2 13 x 1 1 2 Gr 5 ZN 2 J 80114 NUTNY 5 16 18 ZN 6 K 80119 WSHRLT 3 8 Int Ext ZN 4 L 80121 Key Sq 3 8 x 1 50 Hard Pln 1 M 80145 HHCS 3 8 16 x 1 142 Gr 5 ZN 9 N 80197 HHCS 1 2 13 x 4 GR 8 ZN 1 O 80326 NUTFL 3 8 16 1 2 Height 4 P 80343 WSHR SAE 1 2 ZN 2 Q 80495 WSHR SAE 5 16 ZN 6 R 81064 CRBLT 5 16 18 x 1 25 6 ...

Page 30: ... 30 Part Numbers Paddle Assembly ...

Page 31: ...3 Blade Rubber Short 2 7 24031 2 Back Bar Short 2 8 24220 2 Paddle TPEC 1 9 24219 2 Paddle TE 1 Optional Steel Blades Available 24109 Blade Steel Long 4 24073 Blade Steel Short 2 A 80051 NUTNY 1 2 13 ZN 655PM 755PM 6 80051 NUTNY 1 2 13 ZN 855PM 8 B 80089 HHCS 1 2 13 X 1 3 4 ZN 655PM 755PM 6 80089 HHCS 1 2 13 X 1 3 4 ZN 855PM 8 C 80042 NUTFX 3 8 16 ZN 22 D 80043 WSHR 3 8 WROT ZN 22 E 80041 CRBLT 3 ...

Page 32: ... 32 Part Numbers Paddle Assembly ...

Page 33: ... N 24109 and 2 P N 24073 21048 Set Back Bar 1 Includes 4 P N 24104 2 and 2 P N 24031 2 21199 Paddle Assembly 1 Includes 1 P N 24219 2 1 P N 24220 2 1 P N 24221 2 1 P N 24222 2 1 P N 24031 2 2 P N 24033 4 24104 2 4 24106 4 P N 24107 2 Drum Paddle Assembly includes drum paddles and standard blades 23181 Drum Paddle Assy 655PM 1 23182 Drum Paddle Assy 755PM 1 23183 Drum Paddle Assy 855PM 1 Paddle Ass...

Page 34: ... 34 Part Numbers Hand Clutch Assembly clutch tif ...

Page 35: ...M 1 39569 2 Lever Clutch Hand 755PM 1 39570 2 Lever Clutch Hand 855PM 1 3 32116 Bushing Flange Nylon 0 62 2 4 32099 Bushing Flange Nylon 0 50 1 5 39446 2 Link Clutch 1 A 80957 SHSHB 1 2 X 1 BLK 1 B 80056 NUTNY 3 8 16 ZN 1 C 80775 PINSP 1 4 X 1 1 4 ZN 1 D 26326 WSHR 1 3 4 X 9 16 X1 4 2 Hand Clutch Assembly ...

Page 36: ... 36 Part Numbers Tow Pole End Pour Lip Side Notch spiralbl tif Spiral Blades Assembly ...

Page 37: ...55PM 1 42765 2 Spiral Blades Fillers Included 855PM 1 2 42801 2 Filler Spiral 2 3 24108 2 Blade End 2 A 80159 HHCS 5 16 18 x 3 4 GR2 ZN 4 B 80114 NUTNY 5 16 18 ZN 4 C 80405 HHCS 1 2 13 x 2 3 4 GR5 ZN 2 D 80051 NUTNY 1 2 13 ZN 2 E 80041 CRBLT 3 8 16 x 1 1 4 ZN 6 F 80043 WSHR 3 8 WROT ZN 6 G 80042 NUTFX 3 8 16 ZN 6 Spiral Blades Assembly ...

Page 38: ... 38 Part Numbers Gas Engine Drive Train I N O ...

Page 39: ...34521 Sheave 2AK44 x 3 4 Spiral Blade 1 5 B S 5 5 Honda 6 Robin 34051 Sheave 2AK44 x 1 Spiral Blade 1 7 5 R 8 H 8 B S 8 11B S I P 3 34052 V Belt A 32 2 34617 V Belt A 28 Spiral Blade 2 6 22509 Shaft Assembly 1 7 32208 Pillow Block 2 8 24622 Washer Pinion 2 9 23121 Kit Pinion Gear 1 10 38450 Sheave 8 in 1 35278 Sheave 2AK61 x 1 Sheave 1 11 26199 2 Belt Guide 1 12 27575 2 Bracket Motor Base 2 13 395...

Page 40: ... 40 Part Numbers Gas Engine Drive Train I N O ...

Page 41: ... NUTFXJ 5 16 18 2 E 80164 HHTB 5 16 18 X 1 1 2 1 F 80072 HHCS 3 18 16 X 1 3 4 4 H 80119 WSHRLT 3 8 INT EXT 4 I 26325 WSHR MTR BASE 12 J 80056 NUTNY 3 8 16 4 K 80051 NUTNY 1 2 13 2 L 80075 HHCS 1 2 13 X 1 1 2 2 M 80114 NUTNY 5 16 18 5 B S 5 5 Honda 8 B S 8 B S I P 4 80056 NUTNY 3 8 16 8 Honda 7 5 Robin 11 B S I P 4 N 80061 Key Sq 1 4 x 1 1 2 1 O 80060 Key Sq 3 16 x 1 5 5 B S 5 Honda 1 80100 Key Sq ...

Page 42: ... 42 Part Numbers Electric Motor Drive Train elecmoto tif 10 F N M ...

Page 43: ...Motor Base 2 18 34849 Spring Motor Base 1 19 38122 Washer Retainer Pin 1 20 39567 2 Motor Base 1 21 42966 Spacer Pillow Block 1 22 28826 Threaded Rod 1 A 80145 HHCS 3 8 16 X 1 1 4 ZN 4 B 80100 KEY 1 4 X 1 3 C 80072 HHCS 3 8 16 X 1 3 4 ZN 8 E 80119 WSHRLT 3 8 INT EXT ZN 8 F 26325 WSHR 0 375 ID X 10 OD X 0 187 ZN 20 G 80056 NUTNY 3 8 16 ZN 12 H 80051 NUTNY 1 2 13 ZN 2 I 80244 NTFXJ 5 16 18 ZN 3 J 80...

Page 44: ... 44 Part Numbers Optional Spring Axle Assembly ...

Page 45: ...ing 2 8 26971 2 Spring 2 9 26948 2 Bracket Spring Tall 655PM 755PM 2 26950 2 Bracket Spring Short 855PM 2 10 22162 Axle Assembly 655PM 755PM 1 Includes 2 3 4 5 6 C D 22037 Axle Assembly 855PM 1 Includes 2 3 4 5 6 C D A 80045 LGNUT 1 2 20 ZN 8 B 80315 PINCT 3 16 X 2 ZN 2 C 80054 NUTFX 3 4 16 ZN 2 D 80344 WSHR 3 4 16 ZN 2 E 26195 U BOLT 2 F 80051 NUTNY 1 2 13 ZN 16 G 80052 HHCS 1 2 13 X 6 1 2 2 H 80...

Page 46: ... 46 Part Numbers See MAINTENANCE AND LUBRICATION section for proper wheel assembly and torque specs Standard Axle Assembly J I H ...

Page 47: ... 2 6 22512 2 Half Axle Weld 2 7 22511 2 Axle Support Weld 1 8 21497 2 Axle Assy Complete 1 Includes 2 4 6 7 A 80045 LGNUT 1 2 20 8 B 80316 PINCT 1 8 X 1 1 2 2 C 80054 NUTSFX 3 4 16 2 D 80344 WSHR 3 4 16 2 E 80075 HHCS 1 2 13 X 1 1 4 4 F 80051 NUTNY 1 2 13 4 G 80117 WSHR 1 2 MED SPLIT 4 H 80118 WSHR 1 2 WROT 4 I 80536 HHCS 1 2 20 X 1 3 4 4 J 80485 NUTNY 1 2 20 4 Standard Axle Assembly ...

Page 48: ... 48 Part Numbers Trailer Lights ...

Page 49: ... Holder 10 4 32087 Bushing Nylon 5 16 ID x 3 8 OD 1 5 47303 Tie Tyton 4 inch Black 10 6 48278 Term Fem 25 F insul 14 16 gage 4 7 48285 Term Male 25 F insul 14 16 gage 4 8 36001 Kit Trailer Lights 1 Includes 1 2 3 4 5 6 7 8 A B C A 80236 NUTKP 1 4 20 ZN 10 B 80347 WSHR 1 4 WROT ZN PL 4 C 80354 HHCS 1 4 20 x 1 00 ZN 4 Note Not Shown ...

Page 50: ... 50 Part Numbers Decal Identification WARNING ...

Page 51: ... 55127 Decal Warning Stop Engine 1 55128 Decal Danger Gasoline 1 55156 Decal Notice Missing Decals 1 55046 Decal Safety Instructions 1 2 55402 Kit Decals Std Features Grease Safety 1 Includes 55121 Decal Caution Safety Chain 1 55119 Decal Stone Features 7x9 1 55007 Decal Grease Weekly Blue 1 55417 Decal Engine Idle 1 Decal Identification Note Not Shown ...

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Page 55: ...CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ...

Page 56: ...tone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail sceny mcimail com www stone equip com A 100 employee owned American manufacturer 1987 Stone Construction Equipment Inc Printed in U S A GP1M ...

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