STOKVIS ENERGY SYSTEMS ECONOFLAME R6000 Manual Download Page 1

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ECONOFLAME R6000

GAS FIRED

CONDENSING BOILERS

OPTIONS & SYSTEMS

DOCUMENTATION

STOKVIS ENERGY SYSTEMS
96R WALTON ROAD
EAST MOLESEY
SURREY
KT8 0DL
TEL: 08707 707 747
FAX: 08707 707 767
E-MAIL:[email protected]

WEBSITE:www.stokvisboilers.com

03/2008 ART NR. 12 083 431 GB

Summary of Contents for ECONOFLAME R6000

Page 1: ...ING BOILERS OPTIONS SYSTEMS DOCUMENTATION STOKVIS ENERGY SYSTEMS 96R WALTON ROAD EAST MOLESEY SURREY KT8 0DL TEL 08707 707 747 FAX 08707 707 767 E MAIL info stokvisboilers com WEBSITE www stokvisboilers com 03 2008 ART NR 12 083 431 GB ...

Page 2: ...1 Flue gas system Requirements and regulations 12 Materials 12 Flue gas data 12 Dimensioning 13 Neutralisation General 14 Neutralisation systems 14 Hydraulic connection Hydraulic resistance 15 T measurement 15 p measurement 15 Hydraulic connection into a system 16 Standard 16 Bypass 16 Split System 17 Controls Basic controls and connections 18 Control by building managemant system 18 Boiler enable...

Page 3: ... 28 Set S LOGON B 29 Connection possibilities Low loss header 30 Plate heat exchanger 31 Installation examples 2 A C 1 heating zone low loss header 32 2 5 A C 1 heating zone and sanitary hot water low loss header 33 4 A C 2 heating zones low loss header 34 4 5 A C 2 heating zones and sanitary hot water low loss header 35 A C Boiler control via 0 10VDC low loss header 36 2 B C 1 heating zone plate ...

Page 4: ...onmental friendly lowest emission values Description The R6000 is a fully modulating boiler The control unit of the boiler adapts the modulation ratio automatically to the heat demand requested by the system This is done by controlling the speed of the fan As a result the Whirlwind mix ing system will adapt the gas ratio to the chosen fan speed in order to main tain the best possible combustion fi...

Page 5: ...40 30ºC max min ºC 56 30 Flue gas quantity max min m3 h 238 40 318 69 397 69 477 69 636 134 795 134 901 134 CO2 level natural gas H E L LL max min 10 2 9 4 CO2 level liguid gas P max min 11 9 10 0 NOx level max min mg kWh 35 15 CO level max min mg kWh 14 8 Max permissible flue resistance max min Pa 160 10 160 10 200 10 200 10 200 10 250 10 250 10 Water volume l 27 31 35 61 68 75 82 Water pressure ...

Page 6: ...mm 225 235 235 235 215 215 215 B3 mm 260 260 260 310 310 310 310 B4 mm 260 260 260 490 490 490 490 B5 mm 130 130 130 245 245 245 245 D1 mm Diam 130 150 150 150 200 200 200 D2 mm Diam 150 150 200 200 250 250 250 W1 R DN R2 R2 R2 DN65 PN16 W2 R DN R2 R2 R2 DN65 PN16 G R R 3 4 R 1 R 1 R 1 R 1 1 2 1 Electrical connections 2 Gas supply 3 Water supply 4 Water return Cold 5 Air Intake 6 Water 2nd return ...

Page 7: ...Technical description Declaration of conformity 7 ...

Page 8: ...back panel of the boiler Integrated additional system controller incl all necessary sensors and sockets optional 1 Integrated in electronic switchboard of the boiler Sensors and sockets in cardboard box on top of the heatexchanger under casing Component 6142 6190 6237 6285 6380 6475 6539 Burner 1st heat exchanger assembly Weight kg Length mm Width mm Height mm 86 735 400 321 100 885 400 321 112 10...

Page 9: ...ic compatibility Re quirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current 16 A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limitation of voltage changes voltage fluctuations and flicker in publi...

Page 10: ... is approved for can be found in the chapter Flue gas system The following water quality levels must be respected at all times for warranty claiming Damage to the boiler due to poor water quality will not be taken un der warranty The system should be filled with water with a PH value between 8 0 and 9 5 The chloride value of the water should not exceed 50 mg l Entry of oxygene by diffusion should ...

Page 11: ...e type Shell Antifreeze Con centrate The concentration of the an tifreeze in the system affects the maxi mum capacity the boiler can work on The relation between antifreeze con centration and capacity reduction of the boiler can be found in the graph The R6000 is supplied with adjustable feet which also prevent the transmissi on of vibration noise from the boiler into the building Noise created by...

Page 12: ...apter Norms Pay attention to the following recom mendations when dimensioning a flue gas system Only approved flue gas material may be used The flue gas system must be properly calculated to ensure a safe functioning of the system Flue gas system components should be removable for maintenance purposes Horizontal flue gas ways must be mounted under an angle of 3º mini mum A separate condensate drai...

Page 13: ...n dimensioning a flue gas system it s necessary to perform a calculation check of the flue gas system in order to verify if the choosen system is appli cable The following table shows two examples of possible flue gas systems including the maximum possible height of the system These examples only give an indication of the possible heights but they can not be used for official flue gas layout calcu...

Page 14: ...n systems can be pla ced in the bottom section of the boiler The delivery of the system contains the following components Granulate for first filling Connection hoses for inlet and outlet connection Boiler connection adapter For the neutralisation two different sys tems are available Standard neutralisation system DN The standard neutrlisation system is used when the public draining connection is ...

Page 15: ...surement Check the temperature difference over the boiler T flow return when the boiler is running on 100 load The nominal T is 20K and must be at least between 15K and 25K for secure boiler operation An indication of the actual flow rate can be found with the follow ing calculation see table below for nominal data p measurement Check the pressure difference over the boiler p flow return when the ...

Page 16: ...mp mudulates the flow rate in the primary system in parallel with the burner load This ensures the lowest possible return temperature to the boiler for high efficiency usage Details of the available pump kits can be found in the chapter Accessories Bypass not applicable In single boiler installations the R6000 can also be used without low loss hea der or plate heat exchanger For this solution a by...

Page 17: ...e circuit must be dimen sioned in such a way that it can over come the boiler resistance The nominal flow rate in the warm boiler circuit must be minimum 50 of the total nominal flow rate through the boiler The following data can be used for the dimensioning of the pumps in a split system Min and max flow rate Q1 Q2 Q2 min Q2 max Q1 Q2 min Q1 Q2 max m3 h m3 h m3 h m3 h 6142 0 3 0 4 9 8 1 6190 4 0 ...

Page 18: ... managemant system The R6000 can be connected to a buil ding management system This can be done by using one of the following connections 0 20 40 60 80 100 0 2 4 6 8 10 V ºC 0 20 40 60 80 100 0 2 4 6 8 10 V Boiler enable signal terminals 22 23 230V The boiler enable signal is provided with a jumper from the factory When connecting a volt free external sig nal the jumper must be removed Temperature...

Page 19: ...trolled externally The BM8 can be integrated in the control panel of the boiler but can also be used as a room unit with integrated room sensor for room temperature opti misation The maximum length of the communication cable between boiler and BM8 is 100m consult BM8 docu mentation for further details 1 KM628 integrated in boiler 2 Outside temperature sensor to be connected at terminals 105 106 3 ...

Page 20: ...rature sensor to be connected at terminals 125 126 b Pump to be connected at terminals 50 51 53 c Mixing valve to be connected at terminals 55 56 57 7 Heating zone 2 a Temperature sensor to be connected at terminals 127 128 b Pump to be connected at terminals 51 52 53 c Mixing valve to be connected at terminals 59 60 61 8 Sanitary hot water circulation pump to be connected at terminals 63 64 65 Fu...

Page 21: ...e room unit In case of heating systems with more than two heating zones an additonal kit with E8 in a wall hung box is available These kits can be used in a modular way up to a maximum of 15 heating zones 1 KM628 2x integrated in boiler Bus connection between boiler to be connected at terminals 102 103 2 Outside temperature sensor to be connected at terminals 130 131 3 KKM8 integrated in boiler 4 ...

Page 22: ...gh limit thermostat 12082914 12083574 D 1x gas valve leakage tester x 12082925 E Bypass pump connection kit 12082936 12082947 12088238 12082958 F 1x wiring for room fan and external gas valve 12082969 G 1x plate heat exchanger connection kit R6142 R6237 dT10K R6285 R6539 dT15K 12082980 12082991 12083002 12088249 1x plate heat exchanger connection kit dT20K 12082980 12083002 12083013 H 1x header co...

Page 23: ...ariations a 90º bend is in cluded to enable a connection possibil ity to the right or the left see also sec tion connection possibilities The high limit thermostat connection plunge is pre assembled on the con nection piece The high limit thermostat is electrically wired and can be con nected directly to the terminals in the boiler Consult the wiring diagram for more details Kit D gas valve leakag...

Page 24: ...1 7 48 7 16 3 28 9 R6475 27 2 15 6 20 4 14 3 R6539 30 8 19 7 23 1 18 0 Kit H low loss header connection kit Mono header The kit contains a low loss header in cluding connection material automatic de aerator plunge for header sensor and fill drain valve on the bottom con nection For multiple assembly varia tions two 90º bends are included to enable a connection possibility to the right or the left ...

Page 25: ...nes Kit L pump 3 step The kit includes a 3 step pump includ ing connection material with connection possibility for an expansion vessel For multiple assembly variations a 90º bend is included to enable a connection pos sibility to the right or the left see also section connection possibilities The following table shows the hydraulic data of the boiler and the boiler pump The pump is electrically w...

Page 26: ...26 UPS32 60F UPS32 120F UPS50 120F UPS65 120F Accessories Plug play kits ...

Page 27: ...nn Boiler resistance Pump type Grundfos Pump head at Qnenn Available head for system at Qnenn Voltage Power con sumption max min m3 h kPa kPa kPa V W 6142 6 1 10 MAGNA 32 100F 58 48 230 180 10 6190 8 1 18 MAGNA 32 100F 40 22 230 180 10 6237 10 2 28 MAGNA 32 120F 78 50 230 435 25 6285 12 2 15 MAGNA 32 120F 68 53 230 435 25 6380 16 3 27 MAGNA 40 120F 50 23 230 450 25 6475 20 4 42 MAGNA 50 120F 82 40...

Page 28: ... de aerator The connection piece has an additional connection for kit A in order to combine both kits on one piece Kit N O P Q safety valve 3 4 5 6 bar TÜV manometer de aerator The kit includes a connection piece which can be connected the flow con nection of the boiler For multiple as sembly variations a 90º bend is in cluded to enable a connection possibil ity to the right or the left see also s...

Page 29: ...grated in boiler 4 Primary sanitary hot water pump control to be connected at plug BW terminals N PE Q3 5 Sanitary hot water sensor to be connected at plug BWF terminals M B3 6 Heating zone 1 a Temperature sensor to be connected at plug VF1 terminals M B1 b Pump to be connected at plug HK1 terminals N PE Q2 c Mixing valve to be connected at plug MISCHER1 terminals Y1 N PE Y2 7 Heating zone 2 a Tem...

Page 30: ... 611 Boiler type A B mm mm R6142 R6237 1191 277 R6285 R6380 1320 388 R6475 R6539 1320 388 Boiler type A B mm mm R6142 R6237 277 881 R6285 R6380 388 1119 R6475 R6539 388 1119 Boiler type A B mm mm R6142 R6237 697 886 R6285 R6380 873 1138 R6475 R6539 873 1138 Boiler type A B mm mm R6142 R6237 1191 282 R6285 R6380 1320 406 R6475 R6539 1320 406 Boiler type A B mm mm R6142 R6237 697 881 R6285 R6380 873...

Page 31: ... 857 Boiler type A B mm mm R6142 R6237 1379 314 R6285 R6380 1690 424 R6475 R6539 1566 362 Boiler type A B mm mm R6142 R6237 918 278 R6285 R6380 1156 388 R6475 R6539 1094 388 Boiler type A B mm mm R6142 R6237 887 1005 R6285 R6380 1243 1243 R6475 R6539 1119 1299 Boiler type A B mm mm R6142 R6237 1379 401 R6285 R6380 1690 511 R6475 R6539 1566 567 Boiler type A B mm mm R6142 R6237 887 918 R6285 R6380 ...

Page 32: ...a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In case of a boiler room installed on the...

Page 33: ...ories The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on t...

Page 34: ...be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In...

Page 35: ...sories The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on ...

Page 36: ...this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance on the temperature control quality In case of a boiler room ...

Page 37: ...signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera t...

Page 38: ...es The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a...

Page 39: ...e signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera...

Page 40: ...es The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a...

Page 41: ... guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature of the plate heat exchanger will be lower than the flow temperature of the boiler This should be taken in consideration during the design stage The plate heat exchanger should be positioned close to the boiler to avoid a negative influance on the tempera ture control quality I...

Page 42: ...ccessories The primary circuit should be de signed for T 20K this guarantees a high boiler efficiency When the secundary circuit is de signed for a T smaller than 20K the flow temperature in the header will be lower than the flow temperature of the boiler This should be taken in consid eration during the design stage The header should be positioned close to the boiler to avoid a negative influance...

Page 43: ...er with wall hung box E8 or LOGON B Extension of 2 heating zones Tips The extension controller should al ways be used in combination with an integrated controller E8 KKM8 LOGON B With the extension controller 2 additi onal heating zones can be controlled The heating zone control can be ex tended up to 15 heating zones ...

Page 44: ...lüssiggasanlagen G41 Gasbrennwert Feuerungsstätten Aufstellung und Anschluss G4 Heizraumrichtlinie Der R600 ist zugelassen nach Artikel 15a B VG und gemäß Feuerungsanla genverordnung VO FAV 97 Die örtlichen Bauordnungen sind zu beachten Switzerland PROCAL SVGW Gasleitsätze G1 G2 EKAS Form 1942 BAFU VKF Wasserbehandlung laut Richtlinie SWKI Nr 97 1 Italy Sicurezza degli impianti Legge 5 marzo 1990 ...

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