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4) Do not turn on the power to the freezer or the condensing unit until the refrigeration lines have been 
connected and the system has been charged with refrigerant. Label the circuit breakers with information 
regarding which cylinder and condensing unit the breaker is designated for to prevent confusion if 
power ever needs to be shut off. 
 
5) When connecting power to the freezer, run the line under the freezer and through the bottom of the 
electrical box. Remove the electrical box cover by loosening the four screws. The screws do not have to 
be removed. Connect the power to the 4-circuit terminal strip. The 4-circuit terminal strip is labeled L1, 
L2, L3, and GND. After connections are made, place the cover on the electrical box, but do not tighten 
the cover (for single-phase freezers the cover can be tightened). The electrical box may need to be 
accessed when checking for proper rotation of the motor. 
 

 

Step 3 Plumbing Connections: 
 

1) On water-cooled freezers, the water inlet is a standard garden hose connection and the water outlet is 
5/8” OD copper tubing. The connections are located at the back of the freezer. Remove the rear panel to 
access the connections. Run the plumbing under the freezer frame. Water-cooled freezers use 
approximately 3 gallons of 75°F water per minute while in use (the M202 uses 2 gallons per minute). 
The freezer does not use any water when not in use. 
 
2) The freezer is equipped with a dipping trough that requires a water inlet line and a drain line. The 
water inlet has a 5/16” OD brass female connector (the M202 female connector is 1/4” OD). Solder a 
5/16” line to the water valve inlet using silver solder (the M202 requires a 1/4” line). Install a shutoff 
valve in the water inlet line. The drain connection is 1-1/2”. Run a drain line from the trough to a drain 
on the floor. Leave enough slack in the drain line so that the lower front panel can be easily removed for 
service. 
 
3) If the freezer is equipped with the hopper faucet option, run the hopper faucet tubing to the dipping 
trough inlet and install a T. This will supply water needed for the hopper faucet and the water valve for 
the dipping trough. 
 

Step 4 Receiving and Installing Remote Condensing Units: 

* The remote condensing units may be sent prior to delivery of the freezer. 
* The freezer requires one remote condensing unit per cylinder. 

 

1) Upon arrival, check the entire remote condenser units for any damage that may have occurred during 
transit. With the method of packaging used, the remote condensers should arrive in excellent condition. 

The carrier is responsible for all damage in transit, whether visible or concealed

. Do not pay the 

freight bill until the remote condenser units have been checked for damage. Have the carrier note any 
visible damage on the freight bill. If concealed damage or a shortage is found later, advise the carrier 
within 10 days and request inspection. The customer must place a claim for damages and/or shortages in 
shipment with the carrier. Stoelting cannot make any claims against the carrier. 
 
2) Remove cardboard covering off the condensing units. 
 
3) Place the condensing units in their predetermined location, either on the roof or on the ground. A 
crane or forklift will be needed if the units will be placed on a roof. The condensing units weigh 
approximately 200 lbs. each. 
 

Summary of Contents for Ross CC303-209A00SIR

Page 1: ...Model CC303W OPERATING MANUAL Manual No 513621 Rev 5...

Page 2: ......

Page 3: ...tremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or...

Page 4: ...942 625140 C 9000 58 C 2000 81 C 2000 56 C 2000 51 C 2000 50 RG 0020 SL 0010 2187605 674187 C 4000 14 360004 SV OF 0020 SV C 4000 20 C 4000 19 C 2000 61 CA 0010 CA 0020 C 2000 57 C 4000 15 C74 BR 0020...

Page 5: ...C 2000 40 Bushing Auger Shaft 1 C 2000 50 Spring 12 C 2000 51 Blade 12 C 2000 52 SV Plate Front w Stainless Steel Insert 1 C 2000 56 Gate Front 1 C 2000 81 Rod Flow Control 1 C 4000 20 Slide Short Ch...

Page 6: ...it bumps against the square of the shaft Put a small amount of Hex Drive Anti Seize on the hex end of the beater shaft 2 Starting on the end of the beater shaft with the square tip place a metal sprin...

Page 7: ...of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di rects the water into the...

Page 8: ...exture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow...

Page 9: ...t for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn t...

Page 10: ...nstalled into the same barrel every time the ma chine is disassembled 1 Remove key 2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from...

Page 11: ...tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANY...

Page 12: ......

Page 13: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

Page 14: ...001 1332808 2...

Page 15: ...s when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that...

Page 16: ...ale connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a...

Page 17: ...gram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrog...

Page 18: ...sters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair...

Page 19: ...1 and T3 output leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigerati...

Page 20: ...e crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and adjust the valve with a 5 16 Allen wrench Connect a gauge to the suction line at...

Page 21: ...er for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote...

Page 22: ...ed in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 I...

Page 23: ...d to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust...

Page 24: ......

Page 25: ..._______ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Location within Machinery Electrical Box Note Temperature setting may be adjusted for your particular settings Option 1 I...

Page 26: ...ed firmness Automatic Expansion Valve Original Factory Setting 25 PSIG Typical pressure setting for most custard mixes 32 PSIG Your final valve ________ Note each machine will differ slightly in prefe...

Page 27: ...APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of...

Page 28: ......

Page 29: ...Front Wear Bushing X 3 C 2000 67 Large O Ring X 3 RG 0010 Medium O Ring X 3 RG 0020 Double Lip Shaft Seal X 3 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 36 C 2000 51 To order the r...

Page 30: ......

Page 31: ...ectrical Schematic Pilot Light HOPPER OS CC WHT WHT WHT RED BLK Hopper Temperature Control 120V COM NO C BLU BLU Pressure Switch YEL GRN Receptacle For Condensing Unit BLK BLU BRN WHT GRN 115 Volt 15...

Page 32: ...atic HOPPER OS CC R 134A Compressor Evaporator Hopper Pan Air Cooled Condenser Low Pressure Switch Open 5 PSIG Close 20 PSIG Dryer Filter L Shut off Valve P 1 4 Capillary Tube 3 8 BC 2 8 High Pressure...

Page 33: ...ustable High Pressure Switch Open 400 PSIG Close 320 PSIG Low Pressure Guage Heat Exchanger High Pressure Tap Head Pressure Auto Expansion Valve Set at Approximately 28 32 PSIG Lemon Ice Option Set at...

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ...ater lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance...

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